Product Short Description
Product Introduction
This model is a fully customized variant based on the PPC-R22.1N base unit. The suffix Q1 stands for factory-equipped SERCOS III real-time motion bus board, while FW indicates pre-flashed official Rexroth motion control firmware delivered from production, eliminating on-site firmware programming work.
Description
Core Function Features
- Factory pre-assembled SERCOS III bus hardware and firmware; minimum bus cycle of 250μs with multi-axis synchronization error less than 1μs.
- Dual Gigabit Ethernet ports plus configurable RS232/RS485 serial port, supporting Modbus TCP, OPC UA and Modbus RTU protocols for HMI, MES and upper computer data exchange.
- Complete high-end motion algorithm library including 3D multi-axis interpolation, arbitrary-ratio electronic gearing, flying shear synchronization, multi-group electronic cam and spindle phase locking control.
- 16-channel isolated 24VDC digital input and 16-channel transistor digital output onboard; expandable via dedicated Rexroth I/O bus to support hundreds of signal points.
- Multi-layer hardware protection: overvoltage/undervoltage power supply protection, I/O short-circuit overcurrent protection, real-time motion bus fault monitoring, and CPU watchdog automatic reset.
- Supports industrial SD card up to 64GB for storing multi-axis motion programs, mass production recipe libraries, long-term operation logs and fault records.
- Full set of status diagnostic LEDs for power, Ethernet communication, serial bus, digital I/O groups, expansion bus and SD card access.
- Global certifications: CE, UL, cULus, TÜV SIL3 functional safety and EAC Eurasian conformity certification.
Technical & Performance Specifications
表格
| Parameter | Rated Standard Value |
|---|---|
| Full Model Code | PPC-R22.1N-N-Q1-NN-NN-FW |
| Platform Series | PPC-R22 High-performance Multi-axis Motion Controller |
| Core Processor | Dual-core 32-bit industrial real-time CPU |
| Minimum Task Cycle | 50 microseconds |
| Max Controllable Servo Axes | 64 axes via SERCOS III bus |
| Standard Motion Bus | SERCOS III (Q1 factory hardware configuration) |
| Onboard Digital I/O | 16×24VDC isolated DI; 16×24VDC transistor DO (0.5A per channel) |
| Communication Interfaces | 2×10/100/1000Mbps Gigabit Ethernet; 1×configurable RS232/RS485 serial port |
| Storage Medium | Industrial SD card slot, max support 64GB industrial-grade SD card |
| Rated Supply Voltage | 24VDC, allowable range 18VDC ~ 30VDC |
| Max Full-load Power Consumption | 32W |
| Mounting Standard | Vertical installation on standard 35mm top-hat DIN rail |
| Operating Ambient Temperature | 0°C ~ +50°C inside control cabinet |
| Storage & Transport Temperature | -20°C ~ +70°C |
| Relative Humidity | 10% ~ 90% non-condensing |
| Ingress Protection | Front panel IP30; rear wiring terminal area IP20 |
Material Composition & Structural Characteristics
- Outer Housing: High-strength flame-retardant PA66 plastic with UL94 V-0 fire rating. Reinforced spring DIN rail latches on rear casing to resist loosening under long-term equipment vibration.
- Main Circuit Board: 8-layer high-TG FR4 industrial PCB with multi-layer copper shielding between CPU core circuits, expansion slot circuits and digital I/O circuits to eliminate internal electromagnetic crosstalk.
- Communication Connectors: Metal-shielded industrial connectors for dual Gigabit Ethernet and serial ports to suppress external electromagnetic interference on data transmission.
- Internal Expansion Slots: Two dedicated built-in slots for pluggable motion bus expansion boards; no extra external wiring required for bus expansion.
- Wiring Terminals: Spring-cage quick-disconnect terminals for 24VDC power supply and onboard digital I/O circuits; each terminal printed with clear pin labels to prevent miswiring.
- Passive Heat Dissipation: Large integrated metal heat sink inside the casing for CPU core cooling. Fanless natural convection design removes risks of fan failure during 24/7 continuous industrial operation.
- Physical Dimensions: 135mm (H) × 60mm (W) × 150mm (D); Net Weight: 0.95kg
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