Product Short Description

Product Name​
PXI Signal Insertion Switch Module / Fault Insertion Unit
Product Introduction​
68-channel PXI fault insertion switch module used to simulate open circuits, shorts and fault conditions in hardware-in-the-loop and reliability testing.

Description

Technical Specifications​
Brand: National Instruments
Model: PXI-2510
Part Numbers: 778572-10, 196429A-01L
Channels: 68
Maximum DC Switching Current: 2 A
Maximum Switching Voltage: 150 V DC/AC
Switch Bandwidth: 6.5 MHz per NI listing; 20 MHz per some distributor listings
Relay Type: electromechanical, non-latching
Actuation Time: 1 ms typical
Mechanical Relay Life: 100 million cycles
Electrical Relay Life: 500,000 cycles at 30 V, 1 A; 100,000 cycles at 30 V, 2 A
Front Connector: 160-pin DIN 41612 male
Slot: 3U single-slot PXI
Power: 6.6 W at 5 V
Operating Temperature: 0°C to 55°C
Storage Temperature: -40°C to 70°C
Humidity: 5% to 85% noncondensing
Functional Features​
Fault insertion
Open/short simulation
Pin-to-pin short simulation
Short to ground
Short to battery voltage
Feedthrough channel architecture
Per-channel fault control
LabVIEW Real-Time support
Application Scenarios​
Hardware-in-the-loop testing
ECU validation
FADEC validation
Automotive control testing
Aerospace control system testing
Electronic reliability test
Structural Characteristics​
3U PXI module
160-pin front-panel connector
Electromechanical relay matrix
Hybrid PXI bus connection
Installation Requirements​
Install in PXI or PXI Express hybrid peripheral slot
Use compatible NI switch driver software
Terminate signals within rated voltage/current
Use proper 160-pin cabling
Usage Precautions​
Do not exceed 2 A or 150 V switching limits
Avoid inductive load switching without suppression
Prevent condensation and pollution degree above 2
Do not hot-insert module into powered chassis
Cycle relays within rated life expectations

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