Product Short Description
Product Introduction
PPC-R02.2N-N-Q1-NN-NN-FW is a compact modular multi-axis motion control PLC independently developed by Bosch Rexroth, belonging to the PPC-R02 low-power compact motion control product series. The complete model code defines full hardware configuration: R02 represents compact base unit hardware platform; the multi-bit suffix defines CPU performance grade, onboard communication interface type, digital I/O channel configuration, expansion bus type and pre-installed factory motion control firmware (FW suffix).
Description
Core Function Features
- Compact DIN rail modular hardware design, ultra-narrow housing width saves electrical cabinet installation space
- IEC 61131-3 standard programming support: compatible LD ladder diagram, FBD function block diagram, ST structured text, SFC sequential function chart multiple programming languages, programming via Rexroth IndraWorks unified engineering software
- Built-in SERCOS III real-time digital motion bus interface (Q1 configuration): bus cycle minimum 250μs, multi-axis synchronization error less than 1μs, stable high-speed servo communication
- Rich built-in industrial communication interfaces: Ethernet TCP/IP port supporting Modbus TCP, OPC UA; RS232/RS485 serial port supporting Modbus RTU; PROFIBUS DP optional expansion communication interface
- Complete standard motion control algorithm library: multi-axis linear/circular/spiral interpolation, electronic gearing, flying shear synchronous cutting, rotary cam curve interpolation, spindle phase synchronization control, position torque switching closed-loop control
- Onboard isolated digital I/O terminal block: integrated 8-channel 24VDC digital input and 8-channel transistor digital output, support direct connection with machine limit switches, safety sensors and solenoid valve actuators
- Multi-layer comprehensive electrical fault protection: power supply overvoltage/undervoltage protection, digital I/O short-circuit protection, bus communication fault monitoring, CPU operation watchdog fault reset protection
- Built-in industrial memory card slot: store user PLC motion programs, production parameter recipes, equipment fault logs and operation historical data, support one-click program backup and recovery
- Multi-color LED diagnostic indicator array: independent LED lights for power supply running status, SERCOS motion bus communication fault, Ethernet communication status, digital I/O channel signal status and memory card storage access
- Global industry safety certification: CE, UL, cULus, TÜV SIL2 functional safety certification, EAC Eurasian conformity certification
Technical & Performance Specifications
表格
| Parameter | Standard Rated Value |
|---|---|
| Full Model Code | PPC-R02.2N-N-Q1-NN-NN-FW |
| Hardware Platform Series | PPC-R02 Compact Motion Control PLC |
| Core CPU Performance | 32-bit industrial real-time CPU, minimum logic task cycle 100μs |
| Maximum Controllable Motion Axes | 16 axes via SERCOS III bus expansion with IndraDrive servo drives |
| Standard Motion Bus Interface | SERCOS III digital motion bus (Q1 hardware configuration) |
| Onboard Digital I/O Channels | 8×24VDC isolated digital input; 8×24VDC transistor digital output (0.5A per channel) |
| Standard Communication Interfaces | 1×10/100Mbps Ethernet port; 1×configurable RS232/RS485 serial port |
| Storage Medium | Industrial SD memory card slot, maximum support 32GB industrial grade SD card |
| Rated Supply Voltage | 24VDC, allowable operating voltage range 18VDC ~ 30VDC |
| Rated Power Consumption | Maximum 18W full-load power draw |
| Mounting Standard | Standard 35mm top-hat DIN rail vertical mounting |
| Operating Temperature Range | 0°C ~ +50°C cabinet ambient temperature |
| Storage & Transport Temperature | -20°C ~ +70°C |
| Relative Humidity | 10% ~ 90% non-condensing |
| Ingress Protection Grade | Front panel IP30; rear wiring terminal area IP20 |
Material Composition & Structural Characteristics
- Outer Housing Material: Black high-strength flame-retardant PA66 plastic housing (UL94 V-0 fire resistance rating), integrated spring-loaded DIN rail buckle clip on the rear housing for quick installation and disassembly
- Internal Mainboard Substrate: High TG FR4 multi-layer industrial printed circuit board, built-in multi-layer copper shielding layer to isolate electromagnetic interference between CPU, motion bus circuit and digital I/O circuit
- Communication Connector Hardware: Metal shielding industrial connectors for SERCOS III motion bus and Ethernet communication ports, effectively suppress external electromagnetic signal interference
- Wiring Terminal Components: Spring-cage quick plug terminal blocks for 24VDC power supply and onboard digital I/O signal wiring; terminal block surfaces engraved with clear signal pin identification text to prevent wiring misconnection
- Mechanical Heat Dissipation Structure: Passive natural convection heat dissipation design, no built-in cooling fan, eliminate fan failure risk for long-term 24-hour continuous industrial operation
- Physical Dimensions: 110mm (H) × 45mm (W) × 130mm (D); Net weight: 0.68kg
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