Product Short Description

Product Name: Yokogawa AFV10D-S41101 Pneumatic Control Valve Actuator

Product Introduction: The AFV10D-S41101 is a diaphragm-type pneumatic actuator manufactured by Yokogawa Electric Corporation. It is designed to drive rotary control valves (quarter-turn) in process control applications. The suffix breakdown: AFV10D = actuator series, S = spring-return (fail-safe), 41 = 4–20 mA to pneumatic converter (I/P), 101 = specific torque/spring range variant.

Description

Technical Specifications:

  • Type: Diaphragm pneumatic actuator (rotary, quarter-turn)
  • Action: Spring-return (fail-close or fail-open, per configuration)
  • Supply Pressure: 1.4 – 7.0 bar (20 – 100 psi)
  • Output Torque: 100 Nm (standard variant) — “10” in model number
  • Stroke: 90° (quarter-turn)
  • Input Signal: 4–20 mA (via I/P converter) or 20–100 kPa pneumatic
  • Ambient Temperature: -20°C to +80°C
  • Protection Rating: IP66 / IP67 (NEMA 4X)
  • Enclosure: Aluminum alloy, epoxy-coated
  • Standards: IEC 60534, SIL 2 capable (IEC 61508/61511)

Functional Features:

  • Built-in I/P converter (4–20 mA → 20–100 kPa)
  • Visual position indicator (0–90°)
  • Adjustable spring range
  • Lock-up valve option for emergency shutdown
  • Position transmitter option (4–20 mA feedback)

Performance Parameters:

  • Stroke Time: 3 – 15 seconds (adjustable via flow control)
  • Air Consumption: <8 Nl/cycle
  • Hysteresis: <1% of stroke
  • Dead Band: <0.5% of stroke
  • MTBF: >100,000 hours

Material Composition:

  • Housing: Cast aluminum alloy, epoxy-coated
  • Diaphragm: Nitrile rubber (NBR) or EPDM
  • Springs: Stainless steel 316
  • Shaft: Stainless steel 316

Structural Features: Direct mount to valve per ISO 5211 / IEC 60534. Dimensions per torque rating. Weight approximately 12–18 kg.

Working Principle: A 4–20 mA signal from the controller is fed to the built-in I/P converter, which generates a proportional pneumatic pressure (20–100 kPa). This pressure acts on the diaphragm, creating torque to rotate the valve. The spring provides the return force for fail-safe operation. When signal is lost, the spring drives the valve to the safe position.

Key Advantages: Integrated I/P converter eliminates need for a separate converter. SIL 2 certified for safety instrumented functions. Compact and lightweight.

Applicable Industries: Oil & gas, chemical, power generation, water treatment, pulp & paper.

Model Series: Yokogawa AFV10D / Rotork-style diaphragm actuator family

Installation Requirements: Mount per ISO 5211 to valve with matching flange. Supply air must be clean, dry, oil-free (ISO 8573-1 Class 1.4.1). Adjust stroke time via needle valve.

Usage Precautions: Verify spring direction (fail-open vs fail-close) matches safety requirement. Do not exceed supply pressure of 7 bar. Lubricate shaft packing periodically.

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