Product Short Description
Product Brief Overview
Teknic SST-1500-YCX-3-1-0 is a factory pre-configured customized variant derived from the standard SST-1500-YCX base model, retaining all core hardware structures, electrical drive performance, built-in dedicated motor holding brake control circuit, industrial communication interfaces and multi-layer safety protection functions of the standard YCX servo drive. The suffix code “3-1-0” represents three groups of factory pre-calibrated fixed parameter sets pre-written into the internal flash memory of the servo drive before factory delivery
Description
- First digit “3”: Pre-calibrated motor matching parameter group, corresponding to Teknic standard 1500W three-phase permanent magnet brushless servo motor model series with built-in 24V electromagnetic holding brakes, including pre-stored motor pole number, rated stator current, back EMF constant, rotor inertia and matched 23-bit absolute encoder resolution parameters, fully matching all standard Teknic 1500W brake-equipped servo motors without manual parameter input.
- Second digit “1”: Pre-calibrated basic motion control gain parameter group No.1, factory preset standard universal gain values for position loop proportional gain, speed loop proportional/integral gain and current loop gain, suitable for most medium-inertia medium-load gravity vertical lifting axes and multi-joint robot vertical joint axes under standard operating speed conditions, realizing stable servo motion without mechanical oscillation or positioning overshoot after power-on without additional gain debugging.
- Third digit “0”: Pre-calibrated brake timing parameter group No.0, factory preset standard universal brake release delay time (200ms) and brake lock delay time (300ms), matching the standard mechanical brake spring response speed of Teknic 1500W brake servo motors, effectively preventing vertical axis sliding and brake friction plate excessive wear under most standard gravity load operating conditions.
This pre-calibrated customized variant greatly shortens the on-site equipment electrical debugging cycle, reduces technical parameter configuration errors caused by manual parameter input by on-site engineers, and provides stable, standardized motion control performance for mass-produced automated equipment with unified 1500W brake servo motor matching specifications. All hardware mechanical dimensions, wiring interfaces and electrical performance parameters are completely consistent with the standard SST-1500-YCX model, and all standard servo drive maintenance, installation and operation rules apply to this customized variant.
Complete Technical Specifications
All electrical drive parameters, command input interface specifications, encoder closed-loop feedback parameters, environmental operating specifications and physical dimension & weight data are fully identical to the standard Teknic SST-1500-YCX base model. The only difference lies in the factory pre-written internal parameter storage data: the SST-1500-YCX-3-1-0 variant comes pre-loaded with three fixed pre-calibrated parameter groups (motor matching group 3, motion gain group 1, brake timing group 0) stored in non-volatile flash memory at the factory, while the standard YCX model is delivered with blank default parameter groups requiring full manual on-site parameter configuration by engineering staff. All hardware circuit structures, power components, signal interfaces and mechanical mounting structures remain unchanged from the standard YCX model.
Core Function Features
All core functional modules of the standard SST-1500-YCX model are fully retained, including multi-mode position/speed/torque closed-loop FOC vector motion control algorithms, dedicated built-in motor holding brake timing control circuit, comprehensive multi-layer hardware/software safety protection system, multi-channel RS485 Modbus RTU / optional CANopen industrial communication bus functions, configurable multi-function digital I/O terminals and complete ServoTools PC software debugging & front panel local parameter adjustment monitoring functions. The exclusive differentiated core function of the “3-1-0” customized variant is factory pre-calibrated fixed parameter set storage:
- Pre-stored complete motor matching parameter group No.3: All critical motor characteristic parameters required for servo drive-motor matching are pre-written into internal flash memory at the factory, including motor pole count, rated operating current, continuous torque rating, peak torque rating, back EMF voltage constant, rotor mechanical inertia value and matched absolute encoder resolution parameters. After the servo drive is connected to a standard Teknic 1500W brake-equipped servo motor on-site, engineers only need to execute a one-click motor parameter load command via ServoTools software or front panel physical buttons to activate the pre-stored motor matching parameters, eliminating time-consuming manual entry of dozens of motor characteristic parameters and avoiding configuration errors caused by manual data input.
- Pre-stored universal medium-inertia motion control gain parameter group No.1: Factory pre-set optimized proportional/integral gain values for position loop, speed loop and current loop, calibrated under standard medium-inertia mechanical load test conditions to achieve stable motion performance without mechanical oscillation, positioning overshoot or slow motion response under most conventional vertical gravity load axis operating speed ranges. For mass-produced standardized automated equipment with unified mechanical load inertia and operating speed requirements, the pre-stored gain parameters can be directly activated and used without additional on-site gain tuning and debugging work, greatly shortening equipment electrical debugging time and realizing consistent standardized motion performance for all mass-produced equipment units.
- Pre-stored standard brake timing delay parameter group No.0: Factory pre-calibrated universal brake release delay time (200 milliseconds) and brake lock delay time (300 milliseconds), matched to the standard mechanical spring response speed of Teknic’s built-in motor holding brake assemblies. After activating this pre-stored brake timing parameter group, the servo drive automatically executes standardized brake release and lock delay timing logic during motor start and stop operation, effectively eliminating vertical mechanical axis sliding caused by insufficient delay time and excessive friction wear of brake friction plates caused by overly short lock delay time under standard medium gravity load operating conditions. If the equipment mechanical load weight, operating speed or brake assembly specifications are customized and different from standard specifications, engineers can still manually modify all brake timing delay parameters via ServoTools software or front panel local adjustment buttons, and save modified customized parameter sets to the internal flash memory for independent storage and recall, retaining full parameter modification flexibility while providing factory pre-calibrated standard parameter groups for rapid mass production debugging.
Material Composition & Structural Characteristics
The overall equipment shell material, internal power/signal circuit board substrate materials, power semiconductor components, signal optocoupler isolation chips, integrated aluminum alloy heat dissipation fin structural layout, front panel human-machine interaction component layout and rear panel power/signal terminal centralized wiring layout are completely identical to the standard SST-1500-YCX base model. No changes are made to any physical hardware materials or mechanical structural features; the only differentiation of the “3-1-0” variant exists purely in the factory pre-written parameter data stored in the internal flash memory chip, with zero hardware structural or material differences compared to the standard YCX model.
Installation Requirements
All mechanical vertical panel mounting specifications, cabinet internal convection clearance reserved standards, power cable/signal cable classification separation wiring rules, cable type selection criteria and terminal wiring torque tightening standards are fully consistent with the standard SST-1500-YCX servo drive model. No additional unique mechanical or wiring installation specifications apply to this customized pre-calibrated parameter variant, as all external physical interfaces and mechanical mounting structures remain identical to the standard YCX model.
Application Scenarios
All applicable industrial automated equipment scenarios of the standard SST-1500-YCX model are fully covered, with targeted priority application in mass-produced standardized automated equipment production lines that adopt unified Teknic 1500W brake-equipped servo motor matching specifications, including:
- Mass-produced vertical lifting automated packaging machinery production lines
- Standardized medium-load articulated assembly robot mass production assembly lines
- Uniform-specification vertical material lifting three-dimensional warehouse automated transfer equipment
- Mass-manufactured PCB vertical lifting feeding automated electronic production line equipment
- Standard vertical positioning laboratory automatic sample testing mass-produced equipment
This pre-calibrated “3-1-0” customized variant is specially designed for equipment manufacturers engaged in large-scale standardized automated equipment mass production, effectively reducing repetitive electrical parameter debugging work for each individual equipment unit on the production line, shortening equipment factory delivery cycle time, and ensuring consistent stable motion control performance across all mass-produced equipment units by eliminating manual parameter configuration errors caused by different on-site engineering staff operation differences.
Working Principle
The core operating logic of all five coordinated internal operating subsystems (DC bus power conversion subsystem, FOC vector current control subsystem, multi-loop closed-loop feedback control subsystem, communication & digital I/O logic control subsystem, dedicated brake drive control subsystem) is completely identical to the standard SST-1500-YCX base model. The only exclusive working logic difference of the SST-1500-YCX-3-1-0 variant lies in the internal flash memory parameter reading and loading workflow:
When the servo drive is powered on for the first time after equipment assembly, the main control chip first reads the three groups of factory pre-calibrated fixed parameter sets (motor matching group 3, motion gain group 1, brake timing group 0) pre-stored in the internal non-volatile flash memory chip. Engineering personnel can send a one-click parameter activation command via the upper PC ServoTools configuration software or through physical operation buttons on the front panel of the servo drive to load all three pre-calibrated parameter groups into the servo drive’s real-time motion control operation memory space. After the one-click parameter loading operation is completed, all motor matching characteristic parameters, multi-loop motion control gain parameters and brake timing delay parameters take effect immediately, and the servo drive enters a stable standardized closed-loop motion control operating state without any additional manual parameter input or gain tuning steps. All real-time motion control closed-loop operation logic, brake timing control logic and safety protection fault detection logic operate according to the identical internal working flow of the standard YCX model after the pre-calibrated parameters are loaded into the real-time operation memory. If on-site mechanical load, operating speed or brake assembly specifications deviate from standard factory calibration conditions, engineers can manually adjust any single parameter value via configuration software or front panel buttons, save the modified customized parameter set as an independent storage group inside flash memory, and freely switch between the original factory pre-calibrated “3-1-0” standard parameter group and user-modified customized parameter groups at any time during equipment debugging or maintenance work, retaining complete parameter adjustment flexibility while providing factory pre-calibrated standard parameters for rapid mass production equipment debugging.
Use Precautions
All power supply operation precautions, wiring & installation precautions, daily operation & debugging precautions, maintenance & storage precautions and unique built-in brake drive circuit usage precautions applicable to the standard SST-1500-YCX servo drive model fully apply to the SST-1500-YCX-3-1-0 pre-calibrated customized variant. Two additional exclusive usage precautions unique to this factory pre-calibrated parameter variant are supplemented as follows:
- The factory pre-calibrated parameter group “3” is exclusively matched to standard Teknic 1500W brushless servo motors equipped with built-in 24V electromagnetic holding brakes. Do not activate this pre-stored motor parameter group to drive non-Teknic brand 1500W servo motors, or Teknic 1500W servo motor variants without built-in holding brakes. Mismatched motor parameter loading will lead to severe motor vibration, abnormal operating noise, motor overheating, servo drive overcurrent fault alarms and permanent burnout damage to both the servo drive power module and servo motor winding insulation layers. If non-standard or non-Teknic brand servo motors are matched to the drive, all factory pre-stored motor parameters must be cleared, and complete motor characteristic parameters must be manually input and calibrated on-site by professional motion control engineering personnel.
- The factory pre-calibrated motion gain parameter group “1” and brake timing parameter group “0” are calibrated under standard medium-inertia mechanical load and medium operating speed test conditions. When this servo drive is applied to automated equipment axes with ultra-large mechanical load inertia, ultra-high continuous operating speed, ultra-heavy gravity load weight or customized modified mechanical brake assembly structures, directly activating the factory pre-stored standard parameter groups may lead to mechanical motion oscillation, severe positioning overshoot, slow motion dynamic response speed, vertical axis sliding during brake release or excessive brake friction plate wear during long-term continuous equipment operation. Under such non-standard mechanical operating conditions, engineering personnel must perform targeted on-site tuning and modification of position/speed/current loop gain parameters and brake release/lock delay timing parameters after activating the factory pre-calibrated standard parameter groups, conduct multiple repeated full-speed full-load motion test cycles to verify stable motion performance without oscillation, overshoot or brake sliding wear faults, and save the modified customized parameter set to internal flash memory for subsequent equipment maintenance and restart use.
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