Product Short Description
Shared Product Overview
Modular intelligent electro-pneumatic positioner designed for precise stroke control of linear and rotary pneumatic valve actuators in process industrial control loops. It converts standard 4–20mA analog electrical control signal output from DCS/PLC into proportional pneumatic air pressure to drive valve actuator, realize accurate valve stroke positioning with independent zero and span adjustment. Two model variants differ in built-in auxiliary component configuration defined by suffix code EBBNA vs ZZZNA.
Description
Shared Core Technical Specifications
- Input Control Signal: Standard 4–20mA DC analog signal; input resistance <200Ω at 20°C ambient temperature
- Supply Air Pressure Range: 1.4bar–6bar clean dry instrument air
- Air Quality Standard: ISO8573-1 particle class 2, oil content class 3; filter regulator mandatory upstream
- Output Pneumatic Signal: Proportional air pressure 0–100% of supply air pressure to actuator diaphragm
- Linear Stroke Adaptation: Linear actuator stroke 8mm–100mm adjustable
- Rotary Angle Adaptation: Linear rotary range 30°–120°, equal percentage 90° rotary valve support
- Ambient Operating Temperature: -40°C to +80°C wide temperature range
- Compliance Standard: IEC 534-6 NAMUR standard actuator mounting interface
Differentiated Model Configuration Breakdown
Model SRI986-BIDS7EBBNA
- Built-in dual mechanical limit switch feedback contacts for full open/full closed valve position hard signal output
- Integrated 4–20mA valve position transmitter to upload actual stroke value back to control system
- Standard NAMUR manifold connection base plate included for direct actuator mounting
- No ATEX intrinsically safe explosion-proof certification, for non-hazardous general industrial areas
Model SRI986-BIDS7ZZZNA
- No built-in limit switch module, no integrated position feedback transmitter
- Without integrated mounting manifold base plate; customer separately purchase NAMUR mounting accessories
- No explosion protection rating, simplified basic control version for low-cost standard valve control applications
- Single acting pneumatic output only, direct action signal response characteristic
Shared Core Function Features
- Independent Zero & Span Calibration: Separate adjustment potentiometers for zero offset and full stroke span without mutual interference during on-site calibration
- Adjustable Amplification & Damping Parameters: Tunable response gain and signal damping to eliminate valve stroke oscillation under high loop gain control conditions
- Split Range Control Support: Up to 3 times signal split range function for two-position sequential valve control with single 4–20mA input signal
- Low Vibration Immunity Design: Internal pneumatic amplifier mechanical structure optimized to resist vibration from pipeline fluid flow and pump equipment
- Modular Expandable Structure: Optional booster relay, external limit switch and explosion-proof housing can be retrofitted on basic unit
- Direct/Reverse Action Switchable: Internal jumper to switch between direct (signal increase = valve open) and reverse (signal increase = valve close) control behavior
Shared Application Scenarios
- Petrochemical refining pipeline control valves (linear globe valve, rotary ball valve)
- Natural gas transmission pressure regulating valves
- Power plant boiler steam feedwater control valves
- Food & beverage process sanitary pneumatic actuated control valves
- Water treatment chemical dosing proportional control valves
- Pharmaceutical factory sterile process fluid regulating valves
Shared Material Composition & Structural Characteristics
- Outer Enclosure Housing: High-impact chemical resistant ABS plastic shell with UV anti-aging coating
- Internal Pneumatic Amplifier Unit: Stainless steel precision spool valve assembly with PTFE low-friction sealing gaskets
- Position Sensing Mechanism: Stainless steel feedback lever with wear-resistant ceramic contact points
- Pneumatic Connection Ports: Brass nickel-plated air supply/output threaded ports (1/4” NPT standard thread)
- Protection Grade: IP65 full housing dust and water splash resistance
Shared Working Principle
- 4–20mA electrical control signal enters electromagnetic torque motor inside positioner, generates proportional magnetic torque corresponding to input current magnitude
- Magnetic torque drives feedback lever and baffle nozzle pneumatic amplification circuit, changes nozzle back pressure
- Back pressure signal controls internal pneumatic spool valve to adjust air supply flow into actuator diaphragm chamber
- Valve actuator stroke mechanical feedback lever reversely balances magnetic torque to form closed-loop positioning system; stable stroke position achieved when torque balance condition met
- EBBNA variant additional position sensor converts mechanical stroke into 4–20mA feedback signal for remote valve position monitoring
Shared Installation Requirements
- Mount directly on top of pneumatic actuator via standard NAMUR mounting bracket; feedback lever connected tightly to valve stem without mechanical clearance
- Install precision air filter pressure regulator upstream of positioner supply air port to stabilize instrument air pressure within 3–4bar nominal operating pressure
- Pneumatic pipeline use 6mm copper or PTFE instrument air tubing; tubing bending radius minimum 10mm without sharp folding
- Mount positioner vertically to avoid gravity interference on internal mechanical feedback lever balance
- Ambient installation environment must avoid direct contact with corrosive acid, alkali liquid and steam splash
Shared Usage Precautions
- Perform zero and span re-calibration after valve maintenance, actuator diaphragm replacement or positioner disassembly
- Drain water condensate from instrument air filter regulator drain valve daily to prevent water entering internal pneumatic spool and causing sticking
- Do not supply air pressure exceeding maximum 6bar rated limit; overpressure damages internal plastic sealing components
- Regularly clean nozzle and baffle assembly every 6 months in dusty industrial environments to eliminate pneumatic amplifier blockage
- For SRI986-BIDS7EBBNA model, avoid overloading built-in limit switch contact current above 5A resistive load rating






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