Product Short Description

Product Introduction

4-channel galvanic isolated loop power supply for standard 2-wire SMART analog transmitters deployed in non-explosive industrial zones. Provides field sensor loop power, linear analog signal isolation and bidirectional HART digital signal transparent transmission between field transmitters and DCS/PLC control input cards.

Description

Technical & Electrical Specifications

  • Rated Supply Voltage: 20 V DC ~ 35 V DC
  • Total Module Power Consumption: 1.8 W
  • Max Power Dissipation: 1.4 W
  • Per-Channel Field Input Terminals: 1+,2-,3 / 5-,6+
  • Field Input Signal Range: 0 mA ~ 20 mA / 4 mA ~ 20 mA
  • Minimum Available Field Loop Voltage @ 20 mA: ≥ 16 V DC
  • Max Voltage Drop Across Input Terminals @ 20 mA: ≤ 2.4 V DC
  • Control Side Output Terminals: 7-,8+,9 per channel
  • Output Signal Range: 4 mA ~ 20 mA; overload cutoff > 25 mA
  • Max Permissible Output Load Resistance: 800 Ω at 20 mA
  • Output Signal Ripple Noise: ≤ 50 µA eff
  • Total Measurement Deviation @ 20 °C Full Scale: ≤ 10 µA
  • Temperature Drift Coefficient: ≤ 20 ppm/K
  • Input/Output Bandwidth (-3 dB): 0 Hz ~ 7.5 kHz
  • Signal Settling Time: 200 µs
  • Isolation Standard: Basic insulation EN 50178
  • Rated Insulation Voltage: 253 V eff
  • Functional Safety Rating: SIL 2 IEC 61508
  • Fault Detection Threshold: Signal outside 3 mA ~ 22 mA triggers dedicated fault relay output

Mechanical & Material Specifications

  • Overall Dimension (W × H × D): 20 mm × 124 mm × 115 mm
  • Housing Material: Flame-retardant green polycarbonate V0 grade
  • Protection Class: IP20 cabinet-only installation
  • Mounting Standard: 35 mm EN 60715 DIN rail
  • Connection Terminals: Screw clamp wire terminals
  • Net Weight: Approx. 200 g

Environmental Parameters

  • Operating Ambient Temperature: -20 °C ~ +60 °C
  • Storage Temperature Range: -30 °C ~ +70 °C
  • Pollution Degree Class 2, Overvoltage Category II

Function Features

  1. Four independent fully isolated analog channels for multi-transmitter parallel signal conditioning
  2. Bidirectional transparent HART digital communication pass-through for SMART transmitter remote calibration
  3. DIP switch configurable output mode: current source, current sink, voltage source
  4. Global common disable input to lock all four channel outputs simultaneously
  5. Per-channel line fault detection for open circuit / short circuit field wiring faults
  6. SIL 2 certified for non-hazardous safety instrumented analog control loops
  7. Wide 20–35 V DC universal industrial power supply input range

Working Principle

Onboard DC-DC isolated power converter generates stabilized loop power for each connected 2-wire field transmitter. Analog current signal from field side passes through linear optocoupler isolation barrier to eliminate ground loop interference. HART high-frequency digital modulation signals superimposed on analog current are fully coupled across isolation without attenuation. Output driver circuit reconstructs standardized 4–20 mA signal for control system input acquisition. Out-of-range signal sampling triggers discrete fault output relay activation.

Advantage Highlights

  1. Four-channel compact design reduces DIN rail cabinet space versus single-channel isolators
  2. Full HART transparency eliminates need for separate HART multiplexer hardware
  3. Built-in common global disable input simplifies emergency process shutdown logic
  4. Ultra-fast 200 µs settling time supports high-speed closed-loop process control
  5. Low temperature drift ensures consistent measurement accuracy across full operating temperature band
  6. SIL 2 certification allows deployment in non-hazardous safety critical control systems

Applicable Industries

Water & wastewater treatment, food & beverage processing, power generation thermal plants, HVAC industrial systems, pulp & paper manufacturing, general factory process automation

Installation Requirements

  1. Install exclusively inside IP40+ sealed electrical control cabinets
  2. Mount horizontally on standard 35 mm top-hat DIN rail; vertical mounting prohibited
  3. Separate field sensor wiring and control system wiring via internal cabinet cable dividers
  4. Supply power must be stabilized SELV 24 V DC industrial power supply unit
  5. Maintain minimum 8 mm horizontal gap between adjacent heat-generating power modules

Usage Precautions

  1. Do not connect module to field wiring located within classified hazardous gas/dust zones
  2. Total output load resistance must not exceed 800 Ω per individual channel
  3. For SIL safety loop deployment, perform annual full function calibration verification
  4. Avoid installation adjacent to high-frequency variable frequency drive (VFD) power modules without EMC shielding
  5. Disconnect power supply before modifying DIP switch configuration settings
  6. Do not daisy-chain multiple KFD2-STC4-1 modules on single unregulated power rail

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