Product Short Description

Product Overview: The NI CPCI-3840 is a high-performance CompactPCI (CPCI) single-board computer manufactured by National Instruments (NI). It is designed for complex industrial automation, test and measurement, data acquisition, and embedded computing applications requiring high processing power and real-time data handling capabilities. The board leverages the CPCI architecture for ruggedness and modular expandability in industrial environments.

Description

Technical Specifications:

  • Processor: Intel Core i7-4700EQ (4 cores, base frequency 2.4 GHz, Turbo Boost up to 3.4 GHz)

  • Memory: 8 GB DDR3 RAM (2×4 GB), expandable to 16 GB

  • Storage: 128 GB SSD (SATA III), supports HDD up to 1 TB

  • Form Factor: 3U CPCI – 100 mm × 160 mm × 21 mm

  • Power: +5V @ 8A (from CPCI backplane); no external power supply required

  • Operating Temperature: -40°C to +70°C (operating); -55°C to +85°C (storage)

  • Vibration: MIL-STD-810G Method 514.6 (10–2000 Hz, 10 G)

  • Shock: MIL-STD-810G Method 516.6 (50 G, 11 ms)

  • Operating Systems: Windows Embedded Standard 7, Linux Real-Time (NI LabVIEW Real-Time)

Functional Features:

  • Communication Interfaces: 2× Gigabit Ethernet ports (RJ45) supporting IEEE 1588 PTP (Precision Time Protocol); 4× USB 3.0 ports (2 front panel, 2 rear); 2× serial ports RS-232/485 (DB9); PCI Express x4 expansion interface for NI C Series modules via NI PXIe-8370 adapter

  • Analog Input: 32/64 channels; ranges ±10V, ±5V, ±2.5V; 16/24-bit resolution; sampling rates up to tens of MHz

  • Digital I/O: Configurable lines for general-purpose I/O, counter, and timer functions

  • Timers/Counters: Multiple channels for frequency measurement, pulse counting, and event timing

  • Bus Interface: CPCI bus compliant with CPCI specifications

  • Driver Support: NI-DAQmx driver; software support for LabVIEW and LabWindows/CVI

Performance Parameters:

  • Handles complex computing and data processing tasks for high-load applications such as real-time data analysis and signal processing

  • Fanless design eliminates dust clogging during 24/7 operation

  • ECC RAM with soldered storage prevents SSD dislodgement under high shock conditions; survives 50G shocks during aerospace validation testing

Material Composition: Industrial-grade components with conformal coating options for enhanced environmental protection.

Structural Features: 3U CPCI form factor with front panel I/O connectivity. Fanless thermal management design for passive cooling.

Working Principle: The CPCI-3840 operates as an embedded computing platform within a CompactPCI chassis, executing real-time control algorithms, acquiring data from connected I/O modules, and communicating with external systems via its multiple networking and serial interfaces. The NI-DAQmx driver ecosystem enables seamless integration with NI’s measurement and automation hardware.

Advantages and Highlights:

  • True PXI Express hybrid compatibility allows operation in legacy CPCI chassis while communicating with newer PXI modules

  • 4 isolated Gigabit Ethernet ports enable one port per instrument without switch infrastructure

  • Fanless Intel Core i7 processing prevents thermal throttling during intensive LabVIEW Real-Time operations

  • All ports survive 2000V surge protection

  • Certifications: CE, UL, ATEX Zone 2, MIL-STD-810G, IEC 61010-1

Applicable Industries:

  • Industrial Automation (process control, machine vision, motion control)

  • Test and Measurement (vibration testing, acoustic measurement, data logging)

  • Data Acquisition (environmental monitoring, biomedical measurement, physics experiments)

  • Aerospace and Defense

  • Automotive and Energy sectors

Model Series: NI CompactPCI Controller Series

Installation Requirements:

  • Installs into any standard 3U CPCI slot

  • Requires clean +5V backplane power with <5% ripple

  • Ambient temperature must be maintained below 50°C with adequate cabinet ventilation

  • Panel mount or DIN rail mounting supported depending on chassis configuration

Usage Precautions:

  • Avoid daisy-chaining power from noisy motor drives

  • Wipe vents quarterly with alcohol swabs; no calibration required

  • Firmware updates recommended every 6 months to prevent timing anomalies

  • Use a UL Listed ITE power supply marked LPS with the system

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