Product Short Description

  • Product Name: 3-Axis Stepper Motor Controller Board (PCBA)
  • Product Introduction: Dedicated motion control PCB for Lam Research wafer handling robots, providing precise 3-axis stepper motor control for positioning and alignment.
  • Technical Specifications:
    • Motor Type: 2-phase bipolar stepper motors

Description

    • Axes: 3 independent axes (X, Y, Z)
    • Step Resolution: 0.001 mm/step (microstepping)
    • Voltage: 24 VDC ±10%
    • Operating Temperature: -20 °C to +70 °C
  • Functional Features:
    • Microstepping Control: 1/2, 1/4, 1/8, 1/16 microstep modes.
    • Position Feedback: Integrated optical encoder interface for closed-loop control.
    • Limit Switch Inputs: 3 pairs of optical limit switches for homing and overtravel protection.
    • Serial Communication: RS-232/RS-485 interface for host command communication.
  • Performance Parameters:
    • Max Step Rate: 50,000 steps per second
    • Holding Torque: 1.2 N·m per axis
    • Positioning Accuracy: ±0.002 mm
  • Material Composition:
    • PCB Material: FR-4, 1.6 mm thickness
    • Driver IC: High-current stepper motor drivers (4 A per phase)
    • Connectors: Gold-plated pin headers for motor and signal connections
  • Structural Characteristics:
    • Compact Design: 220 mm × 180 mm × 20 mm
    • Edge-mounted: Fits in robot controller card slots
    • Heat Sink: Integrated aluminum heat sink for driver ICs
  • Working Principle: Receives motion commands from the robot controller, generates step/direction signals for each axis, and monitors encoder feedback to ensure precise positioning.
  • Advantages:
    • Ultra-precision Positioning: Critical for wafer alignment in lithography and etching processes.
    • Smooth Motion: Microstepping reduces vibration and noise.
    • High Integration: Combines 3-axis control on a single board, saving space.
  • Applicable Industries: Semiconductor wafer fabrication, robotics, precision automation.
  • Model Series: 810 Series (Lam Research Motion Control PCBA Series)
  • Installation Requirements:
    • Mount in the robot’s control enclosure with adequate cooling.
    • Connect motor phases and encoders per the wiring diagram.
  • Usage Notes:
    • Do not exceed the maximum motor current (4 A/phase).
    • Avoid running motors at stall conditions for extended periods.

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