Product Short Description

Manufacturer: Krones AG (Germany)

Product Overview:
The BSAB3000 is a stretch blow molding machine from Krones’ B Series line, designed for high-speed production of PET containers. The suffix 480T indicates a 480-ton clamping force, and 300C refers to the specific cavity/mold configuration (typically 300 ml to 1 liter range).

Description

Technical Specifications:

Parameter Value
Machine Series BSAB3000 (B Series)
Clamping Force 480 tons (4,704 kN)
Number of Cavities 4, 6, or 8 (depending on configuration)
Container Volume Range 300 ml – 1,000 ml
Maximum Production Speed Up to 2,200 bottles/hour (depending on cavity count and volume)
Preform Heating Infrared (IR) rotary oven
Preform Size 28 mm – 43 mm neck finish (PCO 1810, PCO 1881, etc.)
Stretch Rod Type Bottom stretch (mechanical or pneumatic)
Blowing Pressure Up to 40 bar
Mold Temperature Control Water-cooled, ±1°C accuracy
Control System Krones Control系统 (KHS) with touchscreen HMI
Power Consumption Approximately 80–120 kW (depending on configuration)
Air Supply 6–8 bar, dry, oil-free
Cooling Water 15°C, 4 bar, 10 L/min per cavity
Dimensions (L x W x H) Approximately 8,000 x 3,500 x 3,200 mm
Weight Approximately 25,000 kg
Certifications CE, FDA (for food-contact containers)

Functional Features:

  • Servo-driven stretching for precise wall thickness distribution
  • Rotary IR preform heater for uniform preform temperature
  • Automatic preform loading via vibratory bowl feeder or rotary magazine
  • In-mold labeling (IML) ready — optional IML station
  • Remote diagnostics via Krones ServiceNet
  • Energy recovery system for blow air (optional)

Working Principle:
Preforms (injection-molded PET test tubes) are heated in an IR oven to approximately 110°C. A stretch rod inserts into the preform, and high-pressure air (up to 40 bar) inflates the soft PET against the water-cooled mold cavity, stretching it biaxially into the final bottle shape. The mold opens, and the finished bottle is ejected.

Advantages:

  • High output — up to 2,200 bottles/hour per machine
  • Consistent wall thickness via servo stretch control
  • Low energy consumption per bottle due to efficient IR heating
  • Modular design — easy to upgrade or reconfigure

Applicable Industries:
Beverage (water, juice, carbonated drinks), edible oil, detergent, pharmaceutical, cosmetics

Installation Requirements:

  • Reinforced concrete floor capable of supporting 25,000+ kg
  • Compressed air system: 6–8 bar, dry, oil-free, minimum 500 L/min
  • Chilled water system: 15°C, 4 bar
  • Electrical supply: 400V 3-phase, 50/60 Hz, minimum 200 kVA
  • Ceiling height: minimum 5 meters for preform hoist

Usage Notes:

  • Perform weekly mold inspection and cleaning
  • Maintain IR oven lamp alignment for uniform heating
  • Monitor blow air dew point — moisture causes bottle haze
  • Change stretch rod seals every 6 months (preventive)

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