Product Short Description
Product Brief Introduction
OP362-LDW-5200 is a dedicated industrial touch operation terminal independently developed by KEBA, perfectly matched with K2 series OF457A motion control CPU module. This unit integrates high-brightness industrial LCD display, resistive touch sensing layer, embedded real-time operating system and multi-protocol industrial communication chip. It serves as the human-machine interaction core of injection molding equipment, supporting real-time display of molding motion curves, parameter modification, fault alarm pop-up, production yield statistics and batch data query.
Description
Core Technical Performance Parameters
- Model Code Definition: OP362 = HMI hardware series; LDW = Wide temperature range industrial display grade; 5200 = Standard injection molding dedicated firmware version
- Display Screen Spec: 10.4-inch color TFT LCD screen, resolution 800 × 600 pixels
- Display Brightness: 450 cd/m², adjustable multi-level backlight brightness
- Touch Type: 4-wire industrial resistive touch panel, support glove touch operation
- Touch Service Life: Over 10 million single-point touch presses
- Operating System: KEBA customized real-time embedded OS
- Built-in Storage: 2GB industrial SLC Flash memory for program, parameter and historical data storage
- Supported Communication Protocols: EtherCAT, Modbus TCP/IP, Modbus RTU, OPC UA
- Physical Communication Interfaces: Dual RJ45 Ethernet ports, 9-pin D-SUB serial port, USB Type-A host port, 24VDC power terminal block
- Input Power Spec: 24 VDC ±10%
- Full-load Operating Power Consumption: Max 22 W
- Front Panel Protection Rating: IP65
- Rear Housing Protection Rating: IP20
- Operating Ambient Temperature: -20°C ~ +60°C
- Storage Temperature: -40°C ~ +85°C
- Relative Humidity: 5% ~ 95% non-condensing
- Physical Dimension (Cutout Mount): Front panel 272 mm × 212 mm, cabinet cutout size 258 mm × 198 mm
- Net Weight of Complete HMI Unit: 1.1 kg
- Industry Certifications: CE, UL, TÜV functional safety certification, RoHS compliant
Functional Feature Highlights
- Dedicated injection molding pre-built graphical operation firmware, built-in standard mold clamping, injection, ejection, plasticizing, core pulling multi-stage parameter editing interface, real-time pressure, speed, position curve synchronous display, no secondary screen development required by equipment manufacturers
- Multi-level user permission management system, divided into operator, technician, maintenance engineer, equipment administrator four independent authority levels, different accounts have independent parameter modification, program editing, fault reset operation authority to prevent misoperation of key molding parameters
- Full front IP65 integrated sealing structure, fluorine rubber full circle sealing ring embedded in the front panel, effectively isolate injection molding workshop cooling water splashing, hydraulic oil mist and plastic floating dust, long-term stable operation in harsh industrial environments
- Rich multi-channel communication interface configuration, dual independent Ethernet ports support simultaneous connection with motion control CPU and factory MES production management system, realize real-time production data remote uploading and remote equipment monitoring; USB interface supports offline export of historical fault logs, molding batch parameter data
- Complete equipment fault diagnosis and alarm management function, real-time capture all servo communication faults, hydraulic pressure overload, mold safety interlock, temperature over-limit abnormal signals, pop-up fault text description, fault occurrence time and corresponding troubleshooting suggestions on the display screen, all fault records automatically stored for at least 3 years
- Adjustable industrial-grade backlight module, multi-level brightness adjustment function, automatically adjust screen brightness according to workshop ambient light; the backlight supports 50,000 hours of continuous service life, and the system automatically records backlight working hours to remind maintenance replacement
- Embedded data recording function, automatically record each injection molding cycle’s injection pressure curve, screw position curve, mold clamping pressure data, store complete batch production yield, product qualification rate statistics, support curve playback and historical production data traceability query
- Cabinet embedded cutout mounting design, the whole panel is embedded inside the control cabinet door, only the front operation surface exposed, save cabinet internal space; quick disassembly buckle design, one-click disassembly without removing cabinet door during maintenance replacement
Material Composition & Structural Characteristics
- Front Operation Panel: 3mm thick matte brushed aluminum alloy panel, hard anodized anti-corrosion and scratch-resistant surface treatment, embedded integrated fluorine rubber sealing ring for IP65 waterproof sealing
- Display Core Component: Wide-temperature industrial TFT LCD screen, built-in long-life LED backlight light bar, high-temperature resistant polarizer layer to avoid screen yellowing and color fading under long-term high temperature workshop environment
- Touch Sensing Layer: 4-wire resistive touch film with thick tempered glass protective layer, scratch-resistant and impact-resistant, compatible with rubber gloves, cotton gloves touch operation
- Rear Control Housing: Black high-strength PA66 glass fiber reinforced flame retardant plastic shell, UL94-V0 fire resistance grade, internal multi-layer shielding PCB circuit board, isolate electromagnetic interference from cabinet internal high-power servo and hydraulic valve drive modules
- Communication Interface Connectors: Gold-plated RJ45 Ethernet sockets, gold-plated 9-pin D-SUB serial connector, dustproof flip cover USB Type-A interface, all connectors equipped with elastic dustproof rubber plugs when not in use
- Mounting Fastening Mechanism: Four sets of plastic quick-clamping buckles equipped on the rear housing, evenly distributed on four sides of the panel, the buckles directly lock the panel on the cabinet door cutout without additional screws
- Internal Circuit Board: Multi-layer FR4 high-density fiberglass PCB, independent power supply isolation circuit and communication signal isolation optocoupler components, prevent power supply voltage fluctuation interference to touch screen display and communication signals






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