HONEYWELL CC-PCNT02

Description

Technical Specifications:

• Product Model: CC-PCNT02 (51454551-275)

• Manufacturer: Honeywell

• Product Type: Pulse Counter Module

• Counting Range: 0 to 4,294,967,295 (32-bit unsigned)

• Alternate Counting Range: 32-bit signed integer (-2,147,483,648 to +2,147,483,647)

• Counting Accuracy: ±1 pulse

• Maximum Counting Speed: 20 MHz

• Maximum Frequency per Channel: 1 MHz

• Input Signal Types: Pulse, square wave, sine wave

• Input Signal Amplitude: 5 V to 24 V

• Input Signal Frequency: 0.1 Hz to 20 MHz

• Counting Modes: Up-count, down-count, incremental, absolute

• Operating Temperature: -40°C to +70°C

• Protection Rating: IP65

• Power Supply: 24 VDC

• Dimensions: 120 mm × 80 mm × 40 mm

• Weight: 0.5 kg

• Housing Material: Aluminum alloy

Functional Features:

• High-Speed Counting: Dedicated hardware counter handles up to 50 kHz continuous pulse signals without count loss

• Multiple Counting Modes: Up-count, down-count, incremental counting, absolute counting

• Multiple Input Signal Types: Pulse, square wave, sine wave

• Wide Counting Range: 32-bit range accommodates large-scale counting requirements

• Simultaneous Multi-Task Capability: Counts and monitors multiple signals simultaneously on same module

Performance Parameters:

• Counting Range: 0 to 4,294,967,295

• Accuracy: ±1 pulse

• Max Speed: 20 MHz

• Input Amplitude: 5-24 V

Material Composition:

• Housing: Aluminum alloy

• Internal Components: High-quality components with advanced manufacturing processes for reliability and stability in harsh industrial environments

Structural Features:

• Compact modular design for space-efficient installation

• IP65 protection rating

• Dedicated hardware counter circuitry

• Series C form factor compatibility

Working Principle:
The module receives pulse signals from encoders, sensors, or other pulse-generating devices, processes them through dedicated hardware counter circuits, and performs counting operations. The module supports multiple counting modes (up, down, incremental, absolute) and can measure frequency and speed simultaneously. Count values are transmitted to the control system via the Series C bus for monitoring and control applications.

Advantages & Strengths:

• Dedicated Hardware Counting: Unlike DI modules, CC-PCNT02 has specialized counter hardware that never loses counts

• High-Speed Capability: Handles up to 20 MHz pulse inputs

• Simultaneous Multi-Task: Counts and monitors multiple parameters on same module

• Wide Counting Range: 32-bit range supports large quantity counting

• Multiple Input Compatibility: Accepts pulse, square wave, and sine wave signals

Applicable Industries:

• Production Lines: Counting products on high-speed assembly lines

• Packaging Machinery Control: Counting packaged products and controlling packaging speed

• Access Control Systems: Counting personnel entry/exit

• Speed Monitoring: Motor speed measurement and monitoring

• Beverage/Food Processing: High-speed bottle counting at rates up to 20,000 bottles/minute

Model Series: Honeywell Experion Series C / C300 Series

Installation Requirements:

• Standard Series C I/O rack installation

• Shielded cables for pulse inputs to prevent noise

• Proper input signal amplitude (5-24 V) verification

• Adequate ventilation for thermal management

Usage Precautions:

• Do not exceed maximum input frequency per channel (1 MHz)

• Verify input signal amplitude within 5-24 V range

• Ensure proper input signal type configuration (pulse, square wave, sine wave)

• Monitor for count accuracy and signal integrity