GE IS220PTURH1B Turbine Specific Primary Trip I/O Pack (PTUR)

Description

Technical Specifications

• Manufacturer: General Electric (GE)
• Series: Mark VIe/Mark VI Speedtronic Control System, IS220 Series
• Functional Acronym: PTUR (Primary Turbine Protection)
• Revision: H1B
• Processor: 32-bit embedded microcontroller, 600 MHz
• Memory: 128 MB non-volatile flash memory, 64 MB DDR RAM
• Power Supply: 24 VDC nominal (18–30 VDC range), 18 W typical consumption
• Communication Ports:
  • 2 × Redundant 10/100 Mbps Ethernet (RJ45, IONet protocol)
  • 1 × Infrared (IR) diagnostic port
• Input Channels:
  • 4 × Passive magnetic speed sensor inputs
  • 1 × Bus voltage input (115/230 VAC)
  • 1 × Generator voltage input
  • 1 × Shaft voltage input
  • 1 × Shaft current input
  • 8 × Flame detector inputs
• Output Channels:
  • 3 × Solid-state trip relay outputs (main breaker, trip logic)
• Connector Type: 62-pin DC connector (I/O signals), dual RJ45 (Ethernet), 3-pin power input
• Form Factor: Compact I/O pack, single-slot mounting
• Status Indicators: 8 front-panel LEDs (Power, Run, Fault, Comms, Speed, Voltage, Flame, Trip)
• Dimensions: 155 mm × 100 mm × 40 mm (6.1 in × 3.9 in × 1.6 in)
• Weight: 0.54 kg (1.2 lbs)
• Operating Temperature: -20°C to +60°C (-4°F to 140°F)
• Storage Temperature: -40°C to +85°C (-40°F to 185°F)
• Humidity: 5% to 95% non-condensing
• PCB Coating: Conformal coated for dust, moisture, and vibration resistance
• Mounting: Direct attachment to TTURH1C or TRPAH1A/H2A terminal boards
• Certifications: UL 508, CE, ATEX Class I Division 2
• Country of Origin: United States

Key Features

1. Primary Turbine Protection & Trip Logic: Executes safety-critical trip functions for overspeed, overvoltage, overcurrent, and flame failure conditions, ensuring immediate turbine shutdown during faults.
2. Comprehensive Turbine Parameter Monitoring: Simultaneously processes 4 speed sensors, bus/generator/shaft voltage, shaft current, and 8 flame sensors for full turbine operational visibility.
3. Dual Redundant Ethernet Communication: Two 10/100 Mbps ports with IONet protocol provide redundant network paths, eliminating single points of failure for control and safety data.
4. High-Speed Real-Time Processing: 600 MHz processor and deterministic architecture deliver sub-millisecond response times for critical protection events.
5. Onboard Self-Diagnostics & IR Port: Continuous monitoring of board health, signal integrity, and communication links; IR port enables local diagnostic access and firmware updates.
6. Industrial-Grade Ruggedness: Conformal coating, wide temperature tolerance, and vibration-resistant design ensure reliable operation in high-vibration, dusty power plant environments.
7. Seamless Mark VIe Integration: Plugs directly into Mark VIe racks; compatible with GE Control Systems Toolbox for configuration, monitoring, and remote diagnostics.
8. TMR (Triple Modular Redundancy) Compatibility: Supports simplex, dual, and TMR configurations for maximum system reliability in critical power generation applications.
9. Non-Volatile Flash Memory: 128 MB flash storage retains configuration data and firmware without battery backup, reducing maintenance and data loss risks.
10. Plug-and-Play Deployment: Auto-reconfiguration and firmware download capabilities reduce setup time and simplify system commissioning.

Applications

• Power Generation Plants: Deployed in combined-cycle, thermal, and hydroelectric power stations for gas and steam turbine control and protection.
• Gas & Steam Turbine Control: Manages critical turbine parameters such as speed, voltage, current, and flame status to ensure safe and efficient operation.
• Oil & Gas Industry: Used in refineries, petrochemical plants, and compressor stations to protect and control gas turbines driving compressors and generators.
• Industrial Process Control: Applied in large manufacturing facilities for turbine-driven power generation and mechanical drive applications.
• Critical Infrastructure Protection: Ensures reliable turbine operation and fault response in utility facilities, preventing unplanned shutdowns and equipment damage.
• Condition Monitoring & Predictive Maintenance: Provides real-time operational data for trend analysis, fault diagnosis, and performance optimization of turbines.

System Compatibility

• Control System: GE Mark VIe, Mark VI Speedtronic Turbine Control Systems
• Terminal Boards: TTURH1C, TRPAH1A, TRPAH2A, STURH1A
• Communication Protocols: GE IONet, TCP/IP
• Configuration Software: GE Control Systems Toolbox
• Redundancy: Compatible with simplex, dual, and TMR (Triple Modular Redundancy) Mark VIe configurations