GE IC200CPU002 VersaMax Micro PLC CPU Module

Description

Technical Specifications

• Manufacturer: General Electric (GE Fanuc / Emerson)
• Series: VersaMax Micro PLC
• Processor: 32-bit RISC; 1.8ms/K boolean execution speed
• User Memory: 42KB (program + data); non-volatile flash memory for program storage
• Backup Memory: Battery-backed RAM (5-year battery life); supercapacitor for 1-hour memory retention
• Real-Time Clock (RTC): ±9 sec/day accuracy (100ppm); battery-backed
• I/O Capacity: Up to 2048 digital inputs / 2048 digital outputs (with expansion)
• Local I/O: 24 digital I/O points (12-in / 12-out) integrated
• Communication Ports:
  • RS-232: 9-pin D-sub; supports SNP Slave, RTU Slave, Serial I/O
  • RS-485: Terminal block; multi-drop network support up to 115.2 kbps
• Programming Languages: IEC 61131-3 (Ladder Diagram, Instruction List, Function Block Diagram)
• Floating-Point Support: Yes (real-number calculations for PID, motion, and process control)
• LED Indicators: 7 LEDs (PWR, RUN, FAULT, COMM, etc.) for status and diagnostics
• Run/Stop Switch: Hardware switch (behind door) for manual mode control
• Power Supply: 24VDC ±10% input; 18–30VDC range
• Power Consumption: 11W typical
• Operating Temperature: 0°C to +55°C (32°F to 131°F)
• Storage Temperature: -40°C to +85°C (-40°F to 185°F)
• Relative Humidity: 5% to 95%, non-condensing
• Dimensions (W×H×D): 118mm × 90mm × 63mm (4.6in × 3.5in × 2.5in)
• Weight: 0.45kg (0.99lbs)
• Mounting: Standard DIN rail
• Certifications: CE, UL 508, CSA C22.2 No. 142, Class 1 Div 2

Key Features

1. Compact All-In-One Design: Integrates CPU, power supply, local I/O, and communication ports into a single unit, reducing cabinet space and wiring complexity for small systems.
2. Powerful 32-Bit Processing: Delivers fast logic execution (1.8ms/K) and floating-point math support, enabling precise control of complex processes like flow regulation, temperature control, and motion sequencing.
3. Dual Serial Communication: Equipped with RS-232 and RS-485 ports for direct connectivity to HMIs, VFDs, sensors, and other PLCs; supports Modbus RTU and SNP protocols for seamless data exchange.
4. 42KB Non-Volatile Memory: Provides ample storage for user programs, data tables, and configuration; flash memory protects programs during power loss, while battery-backed RAM preserves data and RTC for up to 6 months.
5. High I/O Scalability: Controls up to 2048 digital I/O points via VersaMax expansion modules, accommodating system growth from small machines to larger process lines.
6. Integrated Local I/O: Includes 24 built-in digital I/O points (12 inputs / 12 outputs) for immediate connection to sensors and actuators without extra modules.
7. Comprehensive Diagnostics: Seven status LEDs indicate power, run mode, faults, and communication activity; a hardware Run/Stop switch enables safe manual control during maintenance.
8. Robust Industrial Reliability: Operates reliably in 0°C to +55°C temperatures with protection against voltage spikes, electrical noise, and humidity; ideal for 24/7 operation in factories and outdoor installations.

Applications

• OEM Machinery: Packaging machines, material handling equipment, textile machinery, and plastic injection molding machines.
• Building Automation: HVAC systems, lighting control, access control, and energy management in commercial buildings.
• Water & Wastewater: Pump control, valve sequencing, level monitoring, and chemical dosing in treatment plants.
• Food & Beverage: Conveyor lines, mixing systems, temperature-controlled processing, and packaging lines.
• Pharmaceuticals: Small-scale batch processing, cleanroom automation, and material handling.
• Renewable Energy: Solar panel tracking systems, wind turbine control, and battery storage management.
• Legacy System Upgrades: Replacement for older GE Micro PLCs, maintaining compatibility with existing I/O and wiring while adding modern features.

Compatibility

• I/O Modules: All GE VersaMax digital/analog I/O modules (e.g., IC200ALG327, IC200MDL240)
• Programming Software: Proficy Machine Edition (PME)
• Replacement Model: IC200CPU001 (lower memory), IC200CPU005 (Ethernet-enabled)