Product Short Description

Product Brief Introduction

This is a compact high-response permanent magnet AC servo motor manufactured by Emerson Control Techniques, optimized for high-speed precision motion control. It integrates a holding brake and MS military-style circular connector, rated IP65 protection for dustproof and waterproof industrial environments. The low rotor inertia design delivers ultra-fast acceleration/deceleration for light-load high-cycle automation equipment.

Description

Core Technical Performance Parameters

  • Rated Torque: 7.5 lb-in (0.85 N·m)
  • Peak Overload Torque: 11.3 lb-in (1.27 N·m)
  • Rated Operating Speed: 5000 RPM
  • Maximum No-Load Speed: 6000 RPM
  • Input Power Voltage: 230 VAC Single/Three Phase
  • Rotor Moment of Inertia: 0.00012 kg·m²
  • Motor Net Weight: 4 lb (1.8 kg)
  • Brake Spec: 24 VDC Electromagnetic Holding Brake
  • Protection Grade: IP65
  • Encoder Standard: High-resolution incremental optical encoder (10,000 line count)
  • Operating Ambient Temp: -10°C ~ +50°C
  • Storage Temperature: -40°C ~ +70°C
  • Relative Humidity: 5% ~ 95% Non-Condensing

Functional Feature Highlights

  1. Ultra-low rotor inertia realizes rapid dynamic response, speed response bandwidth up to 3.2kHz
  2. Built-in 24V power-off holding brake, locks output shaft when power cuts to prevent load slipping
  3. IP65 full sealing structure, resistant to industrial dust, coolant splashing, oil mist
  4. MS standard circular metal connector, anti-loosening, anti-interference for long-term vibration operation
  5. Full overcurrent, overvoltage, overspeed, encoder fault, brake abnormal self-diagnosis protection
  6. Compatible with all Emerson Control Techniques servo drive series, plug-and-play parameter matching
  7. Low noise winding design, operating noise ≤62dB at full rated speed

Material Composition & Structural Characteristics

  1. Housing Material: High-pressure die-cast aluminum alloy, surface anodized anti-corrosion treatment
  2. Rotor Core: Laminated silicon steel sheet with high-energy rare-earth neodymium permanent magnets
  3. Output Shaft: Medium carbon alloy steel, quenched and tempered, keyway standard for coupling installation
  4. Front/Rear Bearing: Double-row sealed high-speed precision ball bearings with high-temperature lithium-based grease
  5. Brake Component: Electromagnetic coil with wear-resistant friction disc, enclosed metal brake housing
  6. Sealing Parts: Fluorine rubber O-rings and shaft oil seals, resistant to mineral oil and cutting fluid
  7. Outer Connector Shell: Die-cast zinc alloy, corrosion-resistant plating

Working Principle

The motor operates based on permanent magnet synchronous motor (PMSM) electromagnetic induction principle. The matched servo drive outputs three-phase sinusoidal variable frequency AC power to the stator winding, generating a rotating magnetic field. The permanent magnet rotor follows the stator magnetic field synchronously to output rotational torque and speed. The built-in optical encoder feeds real-time rotor position and speed signals back to the drive for closed-loop vector control, achieving precise speed and position positioning. When system power fails, the 24V brake coil loses excitation, and the spring pushes the friction disc to clamp the rotor shaft for static load locking.

Installation Mandatory Requirements

  1. Mounting Form: Standard flange vertical/horizontal mounting, mounting surface flatness tolerance ≤0.03mm
  2. Shaft Coupling: Use elastic diaphragm coupling to eliminate radial and axial installation offset; rigid coupling is prohibited
  3. Cable Routing: Separate power cable and encoder signal cable by ≥30cm to avoid electromagnetic interference; all cable connectors must be fully tightened with torque wrench
  4. Cooling Condition: Ensure ≥10cm natural convection gap around motor housing; forced air cooling required for continuous full-load operation above 45°C ambient temperature
  5. Brake Wiring: Independent 24VDC power supply for brake circuit, do not share power with motor control circuit
  6. Vibration Limit: Installation base vibration acceleration ≤0.5g during full-speed operation

Typical Industrial Application Scenarios

  • High-speed packaging machinery: Vertical form fill seal machines, labeling equipment, carton folding robots
  • Printing & paper processing: Digital printing presses, slitting rewinding machines, die-cutting equipment
  • Light industrial robotics: Scara robots, pick-and-place manipulators, desktop assembly robots
  • Precision numerical control equipment: Small CNC engraving machines, micro grinding machines
  • Food processing automation: Conveyor positioning systems, bottle cap screwing stations

Operation & Maintenance Precautions

  1. Strictly prohibit running the motor without load coupling for over 30 seconds; no-load overspeed test will damage encoder and bearings
  2. The holding brake only applies to static load locking; never use the brake for dynamic speed reduction or emergency stop during movement
  3. Regularly inspect MS connector pin corrosion and cable insulation damage every 3 months for continuous 24/7 operation
  4. If coolant or dust accumulates on motor housing, clean with dry compressed air (0.4MPa max pressure); water flushing directly onto motor connector is forbidden
  5. When storing idle motors for over 6 months, charge the brake coil monthly for 30 minutes to prevent brake friction disc rust adhesion
  6. Do not disassemble motor housing or encoder module without Emerson authorized professional tools; unauthorized disassembly voids product warranty

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