Product Short Description
Product Name: CTI 2500-C200 Programmable Controller CPU
Product Introduction:
The 2500-C200 is a high-performance CPU module in the CTI 2500 Series of programmable controllers. It brings new process capabilities to Simatic 505 control systems, seamlessly replacing Siemens 545-1101, 545-1102, 545-1104, and 545-1106 processors without rewiring. It handles medium to large discrete control applications as well as basic process control with ease.
Description
Technical Specifications:
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User Memory: 256 KB
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Digital I/O: 2048 points
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Analog I/O: 1024 points
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Control Loops: 64 PID loops
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Alarms: 128 alarms
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Communication Ports: Built-in Ethernet (100 Mbit, RJ45), USB (programming), RS-232C (DB9), Profibus-DP (12 Mbit, DB9), RS-485 Remote I/O (DB9)
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SD Flash Card: Up to 32 GB (for firmware updates, V6.18+)
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Backplane Power: 7 W maximum
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Operating Temperature: 0 °C to 60 °C
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Storage Temperature: -40 °C to 85 °C
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Humidity: 5% to 95%
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Agency Approvals: CE, UL, UL-C, Class 1 Div 2
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Shipping Weight: 1.5 lb (0.68 kg)
Functional Features:
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Direct replacement for Siemens 545 and 555 series controllers
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Built-in Ethernet and USB ports for programming and MMI
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Profibus-DP master and RS-485 Remote I/O on-board
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SD flash card slot for convenient firmware updates
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Runs on Integrity real-time operating system for high reliability
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3-digit LED display for system status, error reporting, and IP address
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Compatible with Workshop programming software
Application Scenarios:
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Medium to large discrete manufacturing control
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Basic and advanced process control
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Systems requiring PID loop control and extensive alarm handling
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Retrofit upgrades of legacy Siemens 545/555 installations
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Industrial automation requiring Profibus-DP connectivity
Installation Requirements:
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Before putting into service, move dipswitch SW1 to the CLOSED position to enable the lithium backup battery
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Mount on a CTI 2500 series I/O base or compatible backplane
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Ensure proper grounding of the control cabinet
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Verify power supply capacity for the 7 W maximum backplane draw
Usage Notes:
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The module includes a lithium battery for user program, retentive variables, and diagnostics backup
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For transportation safety, the battery is shipped disabled and MUST be enabled via SW1 before operation
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Relay ladder logic provides equivalent instructions for all Simatic 555 instructions except XSUB
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External subroutines using XSUB are not supported and will be ignored if downloaded






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