Product Short Description

286566-02 is an original industrial dedicated safety monitor module manufactured by Bently Nevada (Baker Hughes USA). It belongs to the core safety protection components of the 3500 Series Machinery Protection & Condition Monitoring System.

This module is the official 3500/50 main monitor unit, specially designed for high-safety overspeed protection, shaft differential expansion monitoring and actuator valve position monitoring of steam turbines and gas turbines.

Description

Basic Identification Parameters

  • Brand: Bently Nevada
  • Part Number: 286566-02
  • System Matching Model: 3500/50 Overspeed & Differential Expansion Monitor
  • Product Type: 4-Channel Integrated Safety Protection Monitor Module
  • Origin: United States
  • Product Weight: 0.52 kg
  • Factory Warranty Period: 12 months original factory warranty
  • Overall Dimensions: 241.3 mm × 24.4 mm × 99.1 mm
  • Mounting Mode: Standard 19-inch EIA industrial rack plug-in installation, installed in dedicated safety slot of 3500 system rack
  • Protection Grade: IP20
  • Certifications: CE, UL, CSA, ATEX/IECEx Hazardous Area Certification, API 670 Compliant, Turbine Safety Standard Compliant

Electrical Specifications

  • System Power Supply: 18–36 V DC, supplied by 3500 main rack power supply
  • Total Power Consumption: ≤5.5 W
  • Input Channel Quantity: 4 independent isolated monitoring channels
  • Supported Input Signals:
    • Keyphasor pulse speed signal
    • Differential expansion proximity probe gap signal
    • Valve position 4–20 mA DC analog signal
  • Isolation Level: 2500 Vrms channel-to-channel & channel-to-system galvanic isolation
  • Output Signals:
    • Internal ±10 V DC measured analog signal
    • Independent SPDT overspeed trip relay contact output
    • Independent SPDT differential expansion alarm/danger relay output
  • Relay Contact Rating: 5 A @ 250 VAC, 5 A @ 30 VDC
  • Speed Measurement Accuracy: ±0.1% Full Scale
  • Differential Expansion Measurement Accuracy: ±0.5% Full Scale
  • Trip Response Time: <10 ms ultra-fast overspeed trip response
  • Terminal Connection: Matched rear termination module with pluggable green screw terminals

Measurement & Functional Specifications

  • Speed Measurement Range: 1 RPM – 240,000 RPM
  • Differential Expansion Linear Range: 0.25 mm – 12.7 mm adjustable wide range
  • Valve Position Measurement Range: Standard 4–20 mA DC
  • Overspeed Protection Logic: Independent redundant overspeed detection logic
  • Configurable Parameters: Overspeed alarm setpoint, overspeed trip setpoint, differential expansion alarm/trip setpoints, valve position alarm setpoints
  • Built-in Filters: Configurable anti-interference high-pass/low-pass filters for speed & displacement signals
  • Status Indication: Power OK, Speed OK, DE OK, Alarm, Trip Fault indicator lights

Environmental Specifications

  • Operating Temperature Range: -40 ℃ to +70 ℃
  • Storage Temperature Range: -51 ℃ to +85 ℃
  • Operating Humidity: 0%–95% RH, non-condensing
  • Shock Resistance: 15 g peak anti-vibration performance
  • Electromagnetic Compatibility: Fully meets industrial EMC anti-interference standards, adapts to high EMI turbine sites

Core Functional Features

  1. Integrated 3-in-1 Safety Monitoring Function

    One module completes overspeed speed protection, shaft differential expansion monitoring and turbine valve position monitoring, realizes unified safety protection control for turbine main parameters.

  2. Ultra-Fast Redundant Overspeed Trip Logic

    Independent redundant high-speed overspeed detection circuit, <10 ms emergency trip response speed, fully meets strict turbine overspeed safety shutdown requirements.

  3. Wide-Range Differential Expansion Measurement

    Supports ultra-wide differential expansion travel measurement, adapts to thermal expansion displacement characteristics of large steam turbine shafts.

  4. Full Galvanic Isolation Architecture

    Complete channel-to-channel and channel-to-system isolation thoroughly suppresses ground loop interference, common-mode noise and surge impact, ensures safety and stability of protection logic.

  5. Dual-Level Programmable Alarm & Trip Setpoints

    Supports independent configuration of alert alarm and emergency danger trip setpoints for speed, differential expansion and valve position parameters.

  6. Complete Embedded Self-Diagnosis Function

    Automatic detection of keyphasor signal loss, probe disconnection, module internal faults and abnormal protection logic; outputs fault status and enters failsafe state immediately.

  7. Safety-Grade Failsafe Protection Logic

    Automatically executes emergency trip protection under power failure, signal abnormal and module fault conditions, avoids machinery damage caused by protection failure.

  8. Plug-in Hot-Swap Structure

    Supports online plug and replacement without powering down the entire monitoring system, greatly reduces maintenance downtime.

  9. Perfect Matching with 3500/25 Keyphasor Module

    Seamlessly cooperates with 97199-01 keyphasor interface module to obtain high-precision speed and phase reference signals.

Applicable Application Scenarios

286566-02 (3500/50) is professionally used as core safety overspeed & differential expansion protection monitor for steam turbine & gas turbine online monitoring systems, widely applied in:
  • Power generation industry: Steam turbines, gas turbines, turbo-generator unit overspeed emergency protection, shaft differential expansion monitoring
  • Petroleum & natural gas industry: Turbine-driven compressor units, natural gas pipeline turbine units
  • Petrochemical industry: Turbine drive centrifugal compressors, steam turbine process equipment
  • Thermal power auxiliary turbine rotating machinery safety protection systems
  • Industrial sites requiring strict turbine safety overspeed shutdown protection
  • Hazardous area industrial sites with ATEX/IECEx certification requirements
  • OEM turbine manufacturing and industrial turbine safety protection monitoring systems

System Compatibility

  • Fully compatible with Bently Nevada 3500 series full monitoring system: 3500/05 rack, 3500/15 power supply modules, 3500/20 interface module, 3500/25 (97199-01) keyphasor module, all I/O modules and relay modules
  • Perfectly matches 3300 XL NSv series differential expansion proximity probes, keyphasor probes and extension cables
  • Seamlessly connects to System 1 diagnostic analysis platform, PLC, DCS and SCADA control systems
  • Compatible with official 3500 rack configuration software V3.3 and above versions
  • Fully complies with API 670 international machinery protection standard requirements

Reviews

There are no reviews yet.

Be the first to review “Bently Nevada 3500/50 286566-02”

Your email address will not be published. Required fields are marked *

View Related Products