Product Short Description
Product Brief Introduction
DSD28M65U6054 is the smallest frame size 28 high-dynamic three-phase permanent magnet synchronous servo motor from Baumüller DSD2 series, designed for ultra-fast start-stop micro motion automation equipment. The suffix U6054 represents resolver feedback encoder, standard IP65 shaft sealing, universal mounting flange configuration, air-cooled natural cooling structure, matching Baumüller BUS series servo drive controllers for closed-loop position, speed and torque control.
Description
Core Technical Specifications
- Electrical & Motion Performance Parameters
- Rated Power: 0.3 kW continuous rated output power
- Rated Speed: 3000 rpm nominal operating speed, maximum no-load speed 6000 rpm
- Rated Continuous Torque: 0.7 Nm; Peak Overload Torque: 2.1 Nm (300% overload for 3 seconds)
- Rotor Inertia: Ultra-low 0.08 kg·cm² rotor inertia for ultra-fast dynamic response
- Winding Insulation Class: F class (155°C maximum winding temperature)
- Feedback Device: 2-pole analog resolver position feedback, resolution 16-bit equivalent
- Rated Supply Voltage: 3 × 400 VAC three-phase AC input matched drive
- Mechanical & Environmental Parameters
- Protection Class: IP65 shaft side, IP54 rear terminal box housing
- Standard Mounting Form: IM B5 flange mounting, optional IM V1 vertical installation
- Shaft Specification: 8 mm smooth solid shaft, optional keyway shaft customization
- Operating Temperature Range: -20°C ~ +40°C ambient continuous operation
- Vibration Grade: Vibration class R for precision automation equipment
- Service Life Grease: Long-life lithium complex bearing grease, maintenance interval 20,000 operating hours
- Dimension & Weight
- Frame Size 28 standard outline dimensions: 92 mm flange diameter, total motor length 118 mm
- Net Weight: 1.1 kg
Function Features
- Working Principle: Three-phase alternating current generates rotating magnetic field inside stator winding; high-performance rare earth neodymium iron boron permanent magnet rotor follows magnetic field rotation, resolver sensor feeds back real-time rotor position to servo drive to realize closed-loop vector control, achieving precise torque, speed and position regulation with ultra-high torque-inertia ratio
- Ultra-high dynamic acceleration performance, machine cycle time reduced by 30% compared with asynchronous servo motors of same power grade
- Smooth cast aluminum housing surface, anti-adhesion to dust and production process debris
- Low cogging torque design, torque ripple ≤1% rated torque for ultra-smooth low-speed operation
- Integrated rear terminal box with separate power cable and feedback encoder cable connectors, convenient wiring separation
- Compatible with Baumüller servo-hydraulic pump direct drive, packaging machine linear actuator, textile loom small motion axis
- Energy-efficient permanent magnet design, average power consumption reduced by 22% vs conventional asynchronous servo motors
Material Composition
- Motor Housing: Die-cast aluminum alloy with surface passivation anti-corrosion treatment
- Stator Core: Cold rolled silicon steel laminated sheet with low iron loss coating
- Rotor Permanent Magnet: High remanence neodymium iron boron rare earth magnet, high temperature resistant grade
- Front/Rear Bearings: Double row sealed deep groove ball bearing with long-life food-grade lubricating grease
- Shaft Seal: Nitrile rubber rotary shaft oil seal for IP65 dust and water splash protection
- Terminal Box Enclosure: Reinforced PA66 flame retardant plastic, UL94 V0 fire resistance
Structural Characteristics
- Compact cylindrical frame size 28 miniature structure, small footprint for tight mechanical installation space
- Front circular B5 mounting flange with four symmetric M4 threaded mounting holes
- Separated dual cable terminal ports on rear terminal box: power cable connector and resolver feedback connector independent layout
- Integrated axial cooling rib structure on aluminum housing for natural air convection heat dissipation without auxiliary fan
- Internal stator winding vacuum impregnation process to eliminate winding vibration noise
- Rear resolver feedback unit sealed independent cavity, isolated from motor winding heat source to avoid temperature drift of position signal
Application Scenarios
- High-speed small packaging machine cutting and labeling motion axes
- Textile loom micro yarn tension control servo axes
- Medical pharmaceutical automatic filling equipment precision positioning drive
- Small desktop industrial robot joint miniature drive units
- Plastic injection molding machine tiny ejection auxiliary motion axes
- Electronic PCB assembly pick-and-place micro positioning servo
Installation Requirements
- IM B5 horizontal mounting recommended; IM V1 vertical installation requires additional shaft drip protection cover to prevent liquid ingress
- Mounting flange contact surface flatness error ≤0.05 mm/mm to avoid bearing eccentric load damage
- Flexible coupling must be used between motor shaft and mechanical load; rigid direct connection causes shaft overload fracture
- Cable wiring reserved bending radius ≥10 times cable outer diameter, avoid sharp angle bending
- Power cable and feedback signal cable must be routed in separate shielding trunking to eliminate electromagnetic interference
- Ambient installation must avoid continuous oil mist, chemical vapor and water splash beyond IP65 protection limit
Operation & Maintenance Precautions
- Do not operate motor continuously under 300% peak overload torque exceeding 3 seconds; long-term overload causes permanent magnet demagnetization
- Check bearing noise every 6 months; abnormal buzzing noise indicates bearing grease failure requiring replacement
- Clean motor housing cooling ribs regularly to prevent dust blockage leading to winding over-temperature alarm
- Avoid impact collision on motor shaft during installation; resolver position sensor will be damaged by axial impact force
- After long-term storage over 12 months, perform low-speed idle running for 30 minutes before formal load operation to restore bearing lubrication
- If resolver position feedback signal loss occurs, check rear terminal box connector pin loosening or cable internal breakage






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