Product Short Description

The ABB TVOC-2-240 is a high-performance, SIL 2 certified arc monitor serving as the core unit of the ABB Arc Guard System™. It is a specialized optical detection device engineered to rapidly detect arc flash incidents in medium- and low-voltage switchgear. Upon detecting the intense light emitted by an arc fault, it sends an ultra-fast trip signal to associated circuit breakers, extinguishing the arc within milliseconds. This critical protection mechanism safeguards personnel from injury, minimizes equipment damage, and drastically reduces costly downtime in industrial power distribution systems.

Description

Technical Specifications

Parameter Value
Product Type Arc Flash Monitor (Central Control Unit)
Supply Voltage 100–240 V AC (50/60 Hz); 100–250 V DC
Voltage Tolerance AC: -20% to +10%; DC: -25% to +30%ABB Group
Power Consumption 5 W
Optical Detector Inputs 10 standard inputs; expandable to 30 with extension units
Maximum Detector Cable Length 30 m (standard); 60 m (with E3 extension)eero
Trip Outputs 3 fast-acting IGBT outputs (zone selective)
Response Time <1 ms (signal output to breaker)
Start-Up Time <15 msABB Group
Insulation Characteristics Rated insulation voltage: 250 V (reinforced); Rated impulse voltage: 4 kVABB Group
Protection Rating IP20 (unit); IP54 (HMI front)eero
Operating Temperature -25 °C to +55 °Ceero
Storage Temperature -40 °C to +70 °C
Relative Humidity 5–95%, non-condensing
Dimensions (W × H × D) 210 mm × 230 mm × 80 mm
Net Weight 0.115 kg
Mounting DIN-rail or panel mounting
Certifications SIL 2 (IEC 61508, IEC 62061), EN ISO 13849-1 (PL d), CE, UL, CSA, RoHSeeroABB Group

Functional Features

1. Ultra-Fast Arc Fault Detection

  • High-Sensitivity Optical Sensing: Detects the characteristic intense light radiation from arc flashes across a wide spectrum, ensuring early and reliable fault recognition.
  • Millisecond-Level Reaction: Transmits a trip signal via high-speed IGBT outputs in less than 1 millisecond, enabling breakers to clear the fault before catastrophic energy release.
  • Pre-Calibrated Sensors: Utilizes factory-precalibrated optical detectors for consistent performance, eliminating field calibration requirementsABB Group.
  • Nuisance Tripping Prevention: Advanced algorithms distinguish between genuine arc faults and normal light sources, ensuring operation only when necessary.

2. Advanced System Integration & Flexibility

  • Integrated HMI Panel: Features a built-in LCD display with pushbuttons for local status monitoring, parameter configuration, and event logging.
  • Door-Mountable HMI: The HMI unit can be remotely mounted on the switchgear door for easy access without opening the panel.
  • Extensible Architecture: Supports connection of up to 2 extension units, increasing optical input capacity from 10 to 30 channels for full switchgear coverage.
  • Zone Selective Protection: Capable of tripping up to 3 separate breakers with zone selectivity, minimizing the impact on the broader electrical network.
  • Communication Capability: Compatible with COM modules for Modbus RTU communication, enabling remote monitoring and integration with SCADA systemsABB Group.

3. Functional Safety & Reliability

  • SIL 2 Certified: Complies with strict international functional safety standards (IEC 61508, IEC 62061) for safety-related applicationseeroABB Group.
  • Performance Level d: Meets EN ISO 13849-1 standards, confirming its suitability for high-demand industrial safety functionseero.
  • Industrial-Grade Durability: Operates reliably in extreme temperatures (-25 °C to +55 °C) and harsh industrial environmentseero.
  • High Isolation & EMC Performance: Features reinforced insulation and superior electromagnetic compatibility, ensuring stable operation in electrically noisy substationsABB Group.

4. Simplified Installation & Operation

  • User-Friendly Interface: Intuitive start-up menu and configuration wizard reduce commissioning time and complexityABB Group.
  • Versatile Mounting: Supports both standard DIN-rail mounting and direct panel mounting for flexible installationABB Group.
  • Comprehensive Diagnostics: Provides continuous self-monitoring and real-time status indication for all inputs, outputs, and system components.
  • Event Logging: Records arc events, fault data, and operational history for post-incident analysis and system optimization.

5. Broad Compatibility

  • Universal Breaker Interface: Compatible with all modern circuit breakers equipped with fast-acting trip coils.
  • Wide Voltage Range: Universal 100–240 V AC/DC power input for global application without modification.
  • Standardized Accessories: Works with a full range of ABB optical detectors, fiber-optic cables, and extension units for customized installations.

Application Scenarios

1. Electrical Switchgear & Distribution

  • Low-Voltage Switchgear: Primary protection for main distribution boards, motor control centers (MCCs), and capacitor banks.
  • Medium-Voltage Switchgear: Arc flash protection in panel boards, feeder bays, and transformer connections in industrial and utility substations.
  • Arc-Resistant Switchgear: Integrated component in arc-resistant switchgear designs to enhance safety compliance.

2. Power Generation Facilities

  • Thermal Power Plants: Protects generator step-up transformers, auxiliary power systems, and high-voltage distribution networks.
  • Hydroelectric & Wind Farms: Safeguards power converters, collector systems, and grid interconnection equipment.
  • Combined Heat & Power (CHP) Plants: Ensures safety in on-site power generation and distribution systems.

3. Oil & Gas Industry

  • Offshore Platforms: Critical protection for electrical equipment in hazardous and classified areas.
  • Refineries & Petrochemical Plants: Safeguards power distribution in processes involving flammable materials.
  • LNG Facilities: Arc protection for cryogenic processing and high-value electrical infrastructure.

4. Heavy Manufacturing & Industrial

  • Metals & Mining: Protects high-power drives, smelting operations, and material handling systems.
  • Chemical & Pharmaceutical: Ensures safety in production facilities with complex electrical distribution.
  • Automotive Manufacturing: Safeguards body shops, paint shops, and assembly line power centers.

5. Data Centers & Critical Infrastructure

  • Uninterruptible Power Supply (UPS) Systems: Protects critical power paths and battery backup systems.
  • Server Rooms & Data Halls: Minimizes fire risk and downtime in mission-critical IT infrastructure.
  • Hospitals & Healthcare Facilities: Ensures continuous power for life support systems and critical care areas.

6. Marine & Offshore Applications

  • Commercial Vessels: Protects main and auxiliary electrical distribution on cargo ships and tankers.
  • Naval Ships: Shock-resistant arc protection for military vessel power systems.
  • Offshore Rigs: Safeguards drilling equipment and dynamic positioning systems.

7. Water & Wastewater Treatment

  • Pump Stations: Protects variable frequency drives and high-power pump motors.
  • Treatment Plants: Arc monitoring for control panels and power distribution in corrosive environments.
  • Desalination Plants: Ensures safety for high-energy reverse osmosis systems.

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