Product Short Description

The ABB SPER1C1 is a dedicated, high-reliability supervision relay engineered for continuous monitoring of critical control circuits in electrical power installations. It is purpose-built to oversee circuit-breaker trip circuits, disconnector control circuits, and essential signaling circuits, ensuring these vital paths remain intact and fully functional at all times. Designed exclusively for the ABB COMBIFLEX modular mounting system, this relay integrates constant-current monitoring technology with optical isolation to detect a full spectrum of circuit faults.

Description

Basic Parameters

  • Product Type: Trip Circuit Supervision Relay
  • Mounting Standard: COMBIFLEX System (2U height × 6C width, 1U=44.45mm, 1C=7mm)
  • Auxiliary Supply Voltage: 40–265 V DC (wide universal range)ABB Group
  • Supervised Circuit Voltage Range: 40–265 V DC (matching auxiliary supply)
  • Monitoring Current (Typical): 1.5 mA (constant current generator)
  • Minimum Residual Voltage (Terminals 11–21): >40 V DC
  • Operating Time: 3 seconds (preset delay, fixed)
  • Output Relay Configuration: 1 × change-over contact (CO), normally energized
  • Output Contact Breaking Capacity:
    • 220 V DC: 0.15 A (L/R ≤ 40 ms)
    • 110 V DC: 0.25 A (L/R ≤ 40 ms)
    • 48 V DC: 1 A (L/R ≤ 40 ms)
  • Dimensions: 88.9 mm (H) × 42 mm (W) × 100 mm (D)
  • Weight: Approx. 0.2 kg
  • Termination: Screw terminals via COMBIFLEX terminal base

Isolation & Safety Specifications

  • Input-Output Isolation: 2500 V AC (1 minute, optical galvanic isolation)
  • Isolation Resistance: ≥ 100 MΩ (500 V DC test)
  • Leakage Current: < 10 µA (max at nominal voltage)
  • Insulation Material: Class B (130°C) industrial-grade thermoset
  • Protection Class: IP20 (open-frame module)

Environmental Specifications

  • Operating Temperature: -10°C to +55°C
  • Storage Temperature: -40°C to +70°C
  • Relative Humidity: 5–95% (non-condensing, IEC 60068-2-30)
  • Vibration Resistance: 1–500 Hz, 1 g (IEC 60068-2-6)
  • Shock Resistance: 15 g, 11 ms (IEC 60068-2-27)
  • EMC Compliance: EN 61000-6-2 (immunity), EN 61000-6-4 (emission)

Certifications & Compliance

  • Safety Approvals: CE, UL Listed, CSA Certified
  • Industry Standards: IEC 60255, IEC 60947-5-1
  • Environmental: RoHS, REACH
  • Quality System: ISO 9001:2015

Key Functional Features

Continuous Constant-Current Monitoring

  • Constant Current Source: Injects a stable 1.5 mA monitoring current into the supervised circuit
  • Full Fault Detection: Identifies circuit interruptions, poor connections, high contact resistance, and wire breaks
  • Contact Welding Detection: Recognizes welded contacts in circuit-breaker auxiliary switchesABB Group
  • Voltage Loss Detection: Triggers alarm for complete loss of auxiliary voltage in the monitored circuit
  • Supply Voltage Supervision: Monitors its own auxiliary power and signals failure if supply is lost
  • Non-Intrusive Operation: Monitoring current does not affect or activate the trip circuit under normal conditions

Optical Isolation & Noise Immunity

  • Galvanic Isolation: Complete optical separation between monitoring and relay circuits
  • Ground Loop Elimination: Isolation prevents interference from differing ground potentials
  • High Noise Rejection: Multi-stage filtering suppresses electromagnetic interference (EMI/RFI)
  • Transient Protection: 6 kV surge immunity on all terminals (IEC 61000-4-5)
  • Polarity Insensitivity: Operates correctly regardless of DC input polarity

Preset Time Delay Function

  • Fixed 3-Second Delay: Prevents false alarms during normal circuit-breaker operationABB Group
  • Anti-Flicker Filtering: Ignores transient voltage dips and momentary contact disturbances
  • Debounce Functionality: Filters contact bounce and temporary signal fluctuations
  • Secure Tripping: Ensures only sustained faults activate alarm outputs
  • Selective Fault Recognition: Differentiates between temporary disturbances and permanent faults

Dual Indication System

  • Front-Panel LED Indicators:
    • Green LED (OK): Illuminates steady for normal, fault-free operation
    • Red LED (FAULT): Lit continuously when a fault is detected
  • Output Relay Signaling:
    • Normally energized during healthy operation
    • De-energizes (drops out) on fault detection or supply loss
    • Provides both normally open (NO) and normally closed (NC) alarm contacts
  • Local & Remote Status: Simultaneous local visual indication and remote signaling capabilityABB Group

COMBIFLEX System Integration

  • Modular Mounting: Direct fit into ABB COMBIFLEX control and protection panels
  • Space-Efficient Design: Compact 2U×6C form factor for high-density panel layouts
  • Plug-and-Play Installation: Pre-configured for quick mounting and wiring
  • Backward Compatibility: Interchangeable with legacy COMBIFLEX supervision relays
  • System Compatibility: Fully integrated with SPACOM distribution automation systems

Reliability & Durability

  • Industrial-Grade Components: Long-life components for extended service life
  • MTBF Value: > 300,000 hours (at +25°C ambient)
  • Weld-Free Construction: All internal connections use pressure contacts
  • Vibration-Proof Design: Secured internal components for high-vibration environments
  • Corrosion Resistance: Gold-plated internal contacts for stable long-term performance

Application Scenarios

Power Transmission & Distribution

  • High-Voltage Substations: Supervision of circuit-breaker trip coils in 110 kV–765 kV installations
  • Medium-Voltage Switchgear: Monitoring of feeder, transformer, and bus-section circuit breakers
  • Gas-Insulated Switchgear (GIS): Trip circuit supervision in compact GIS assemblies
  • Air-Insulated Switchgear (AIS): Control circuit monitoring for conventional switchgear
  • Distribution Networks: Supervision of ring main unit (RMU) control circuits

Power Generation Facilities

  • Thermal Power Plants: Generator outlet circuit-breaker trip circuit monitoring
  • Hydropower Stations: Turbine-generator switchgear control circuit supervision
  • Gas Turbine Plants: Peak-load generator circuit-breaker fault detection
  • Wind Farms: Collector grid circuit-breaker control circuit monitoring
  • Solar Power Plants: Inverter output switchgear supervision

Industrial Power Systems

  • Oil & Gas Facilities: Refinery and petrochemical plant substation circuit supervision
  • Chemical Plants: Hazardous area switchgear trip circuit monitoring
  • Steel Mills: Heavy-industry power distribution control circuit supervision
  • Mining Operations: Underground and surface mine power switchgear monitoring
  • Cement Plants: Raw material and kiln circuit-breaker control supervision

Infrastructure & Commercial

  • Railway Electrification: Traction power substation circuit supervision
  • Metro & Light Rail: Transit system power distribution monitoring
  • Data Centers: Uninterrupted power supply (UPS) bypass circuit supervision
  • Hospitals: Critical care facility backup power control circuit monitoring
  • Airports: Airside and terminal power distribution switchgear supervision

Marine & Offshore

  • Shipboard Power Systems: Vessel main and emergency switchgear supervision
  • Offshore Platforms: Top-side and substation power circuit monitoring
  • FPSO Vessels: Floating production unit power distribution control
  • Naval Vessels: Military ship power protection circuit supervision
  • Port Facilities: Container terminal power switchgear monitoring

Utility & Municipal

  • Water Treatment Plants: Pump station power control circuit supervision
  • Wastewater Facilities: Aeration and sludge treatment switchgear monitoring
  • District Heating: Power distribution for large-scale heating systems
  • Telecom Towers: Remote power station circuit-breaker supervision
  • Municipal Grids: Urban and rural power distribution network monitoring

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