Product Short Description

The ABB SD833 3BSC610066R1 is a high-performance, switch-mode power supply module engineered for dependable operation in industrial automation environments. It is a key component within ABB’s System 800xA and S800 I/O systems, designed to convert wide-range AC input voltage into a stable, regulated 24 VDC output. This module delivers a rated output power of 240 W, catering to the power demands of controllers, I/O modules, field sensors, and actuators. Built to stringent international safety standards, it features a compact form factor, comprehensive protection mechanisms, and high energy efficiency, ensuring stable power delivery and supporting both standard and redundant system configurations for critical process applications.

Description

Technical Specifications

  • Product Type
    • Switch-Mode DIN-Rail Power Supply Module
  • System Compatibility
    • ABB System 800xA DCS
    • ABB S800 I/O Systems
  • Input Specifications
    • Input Voltage: 90–132 V AC / 180–264 V AC (Auto-select, universal input)
    • Input Frequency: 50–60 Hz
    • Inrush Current: < 10 A (Primary peak at power-on)
    • Power Factor: 0.59 / 0.51 (At rated load)
    • Input Power: 447 VA / 514 VA (At rated load)
  • Output Specifications
    • Output Voltage: 24 V DC (Regulated, ±1%)
    • Output Current: 10 A (Rated continuous)
    • Output Power: 240 W (Rated)
    • Output Ripple & Noise: < 50 mV p-p
    • Isolation Voltage: 2.5 kV AC (Input to Output)
    • Output Type: SELV / PELV (Safety Extra Low Voltage)
  • Efficiency & Thermal Data
    • Conversion Efficiency: 91% – 91.6% (At full load)
    • Heat Dissipation: 24 W / 22 W
    • Cooling Method: Convection cooling (Fanless)
  • Physical & Mechanical Data
    • Mounting: Standard DIN-rail mounting (35 mm)
    • Dimensions (H x W x D): 124 mm x 60 mm x 117 mm
    • Weight: 0.7 kg
    • Protection Class: IP20 (IEC 60529)ABB
  • Environmental Ratings
    • Operating Temperature: -20 °C to +60 °C
    • Storage Temperature: -40 °C to +85 °C
    • Relative Humidity: 5 – 95% RH (Non-condensing)
    • Corrosion Resistance: G2 corrosive atmosphere compliant (ISA-S71.04)ABB
    • Pollution Degree: Degree 2 (IEC 60664-1)ABB
    • Vibration/Shock: Compliant with IEC 61131-2ABB
  • Safety & Compliance
    • Certifications: CE, UL 508, EN 50178, IEC 61131-2
    • EMC Standards: EN 61000-6-2, EN 61000-6-4ABB
    • Overvoltage Category: Category III (IEC/EN 60664-1)ABB

Key Features

  • High-Efficiency Power Conversion
    • Optimized Energy Usage: Operates at up to 91.6% efficiency, minimizing energy loss and heat generation, reducing operational costs.
    • Universal Input Compatibility: Auto-sensing wide AC input range supports global power grids without manual adjustment.
    • Soft-Start Function: Integrated soft-start mechanism eliminates inrush current spikes, preventing fuse or circuit breaker tripping during power-up.
  • Comprehensive Protection & Reliability
    • Multi-Level Fault Protection: Integrates overvoltage, undervoltage, overcurrent, short-circuit, and overtemperature protection.
    • Automatic Recovery: Resumes normal operation automatically once fault conditions are cleared.
    • High MTBF: Designed for continuous 24/7 operation with an extended Mean Time Between Failures.
    • Conformal Coating: PCB features conformal coating to resist dust, moisture, and industrial pollutants.
  • Redundancy & System Integration
    • Redundant Configuration Support: Fully compatible with ABB SS823 or SS832 diode voting units for 1oo2 redundant power setups.
    • Plug-and-Play Installation: Direct DIN-rail mounting for quick and easy installation in control cabinets.
    • Status Indication: Equipped with LED indicators for Power On and Fault status for immediate visual diagnostics.
    • No External Filter Required: Internal EMC filtering eliminates the need for external mains filter components.
  • Compact & Robust Industrial Design
    • Space-Saving Form Factor: Slim profile optimizes cabinet space utilization.
    • Harsh Environment Operation: Maintains full performance across extreme temperatures and in corrosive industrial atmospheres.ABB
    • Maintenance-Free: Solid-state design with no moving parts ensures long-term, hassle-free operation.

Application Scenarios

  • Process Automation & DCS
    • Oil & Gas Refineries: Powering System 800xA controllers and I/O modules for distillation, cracking, and pipeline control.
    • Chemical & Petrochemical Plants: Stable power supply for reactor control, material handling, and safety instrumented systems.
    • Pharmaceutical Manufacturing: Supporting GMP-compliant process control for batch processing and packaging lines.
  • Power Generation & Distribution
    • Thermal Power Plants: Supplying control systems for boilers, turbines, and emissions monitoring.
    • Renewable Energy Systems: Powering inverter controls and SCADA systems in wind and solar farms.
    • Substations & Grid Automation: Providing reliable power for protection relays and monitoring equipment.
  • Manufacturing & Machinery
    • Automated Production Lines: Powering PLCs, robotics controllers, and sensor networks in automotive and general manufacturing.
    • Food & Beverage Processing: Supporting hygiene-sensitive automation for mixing, filling, and packaging.
    • Mining & Mineral Processing: Delivering robust power for crushing, grinding, and flotation control systems.
  • Water & Wastewater
    • Municipal Treatment Facilities: Powering pump controls, flow meters, and SCADA systems.
    • Desalination Plants: Supporting reverse osmosis and purification process controls.
  • Marine & Offshore
    • Shipboard Automation: Powering dynamic positioning, propulsion, and auxiliary control systems.
    • FPSO Vessels: Ensuring stable power for topside processing and storage operations.

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