Product Short Description

The ABB SCC-C 23070-0-10310110 is a high-performance, compressor-based sample gas cooler designed for precise conditioning of humid process gas streams in continuous gas analysis systems. Its primary function is to cool moist sample gases to a stable, low dew point, effectively removing moisture and preventing condensation within sensitive analytical instrumentation. This unit ensures accurate, reliable measurement by eliminating water vapor cross-sensitivity and volumetric errors, making it an essential component for continuous emissions monitoring systems (CEMS) and process gas analytics in demanding industrial environments. It features a compact, robust design with advanced thermal regulation and corrosion-resistant materials for long-term operation.

Description

Technical Specifications

  • Product Type
    • Compressor-Type Sample Gas Cooler
  • Cooling Performance
    • Target Outlet Dew Point: Factory set at +3 °C to +5 °C, adjustable from +1 °C to +15 °C
    • Dew Point Stability: ±0.3 °C under varying ambient temperatures or gas flow rates
    • Cooling Capacity: Efficiently cools gas flows up to 2 x 125 L/h (dual path) or 1 x 250 L/h (single path)
  • Gas Path Configuration
    • Number of Gas Paths: Configurable for 1 or 2 independent sample gas paths
    • Heat Exchanger Material: Available in glass, PVDF, or stainless steel (tool-free exchangeable)
    • Gas Line Material: Corrosion-resistant, chemically compatible with aggressive process gases
    • Maximum Operating Pressure: 1 MPa (10 bar)
  • Power Supply
    • Input Voltage: 115 V AC / 230 V AC, auto-switchingeero
    • Frequency: 50/60 Hzeero
    • Power Consumption: Maximum 185 VA during operationeero
  • Physical & Mechanical Data
    • Form Factor: Compact, 1/2 19″ rack-mountable unit (6 HU)
    • Dimensions (W x H x D): 266 mm x 302 mm x 300 mm
    • Mounting: Supports 19″ rack installation or wall mounting
    • Weight: Approximately 8.5 kg
    • Protection Class: IP20 (for indoor, cabinet-mounted use)
  • Environmental Ratings
    • Operating Temperature: +5 °C to +45 °Ceero
    • Storage Temperature: -25 °C to +60 °Ceero
    • Relative Humidity: ≤ 75% RH (annual average), up to 90% RH for short periods (non-condensing)eero
    • Vibration Resistance: Complies with EN 60068-2-6eero
    • Shock Resistance: Complies with EN 60068-2-27eero
  • Safety & Compliance
    • Integrated Safety: Over-temperature protection, compressor overload protection
    • Certifications: CE, UL, cUL
    • Material Compliance: RoHS compliant

Key Features

  • Precision Dew Point Control
    • Active Thermal Regulation: Utilizes a closed-loop temperature controller to maintain an ultra-stable outlet dew point, critical for accurate gas analysis.
    • Anti-Freeze Protection: Prevents heat exchanger freezing with a minimum set-point limit of +1 °C.
    • Compressor Technology: High-efficiency, hermetic refrigerant compressor ensures reliable and consistent cooling performance.
  • Advanced Design & Durability
    • Tool-Free Maintenance: Heat exchangers are easily replaceable without tools, reducing service time.
    • Corrosion Resistance: Constructed with high-grade, chemical-resistant materials for compatibility with harsh, acidic, or corrosive sample gases.
    • Condensate Management: Integrated peristaltic pump for automatic and reliable removal of separated condensate.
  • Operational Reliability
    • Continuous Operation: Designed for 24/7 uninterrupted operation in industrial process environments.
    • Wide Ambient Compatibility: Maintains performance in high-temperature environments up to +45 °Ceero.
    • Status Monitoring: Built-in temperature display and alarm contacts for real-time status and fault indication.
  • System Integration
    • Modular Compatibility: Fully interoperable with the ABB SCC-F sample gas feed unit for a complete sample handling system.
    • Alarm Interface: Provides potential-free contact for remote temperature alarm signaling to PLC or SCADA systems.
    • Compact Footprint: Space-saving design ideal for integration into standard analysis cabinets.

Application Scenarios

  • Continuous Emissions Monitoring (CEMS)
    • Power Plants: Cooling flue gas samples from boilers and incinerators for SO₂, NOₓ, CO, and dust measurement.
    • Waste Incineration: Conditioning aggressive, high-humidity exhaust gases for emissions compliance monitoring.
    • Industrial Boilers: Ensuring dry, stable sample gas for accurate combustion efficiency analysis.
  • Process Gas Analysis
    • Chemical & Petrochemical Plants: Conditioning process gases for monitoring reactor efficiency and product quality.
    • Metallurgy & Cement: Cooling high-temperature, dusty kiln and furnace off-gases.
    • Mining & Mineral Processing: Treating gas samples from smelting and refining operations.
  • Oil & Gas Industry
    • Natural Gas Processing: Drying and stabilizing natural gas samples for composition analysis (methane, ethane, impurities).
    • Refineries: Conditioning samples from distillation and cracking units.
  • Environmental & Research Facilities
    • Air Quality Monitoring Stations: Preparing ambient air samples for pollutant analysis.
    • Laboratories & Test Rigs: Providing precise gas conditioning for analytical research and product testing.
  • Wastewater & Biogas
    • Biogas Plants: Cooling and drying biogas (methane, CO₂) for energy content and impurity analysis.
    • Wastewater Treatment: Monitoring digester and odor control exhaust gases.

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