Product Short Description

The ABB REX521GHHPSH06G is a high-performance, digital protection and control relay belonging to the ABB REX 521 series. It is a dedicated, feature-rich device engineered for comprehensive protection, control, measurement, and supervision in medium-voltage (MV) power distribution networks. This relay integrates advanced numerical protection algorithms, high-precision electrical metering, flexible logic control, and robust communication capabilities into a compact, industrial-grade unit. It is pre-configured for standard feeder applications and supports all common network earthing systems, providing reliable and selective protection for overhead lines, underground cables, and associated equipment in modern power distribution systems.

Description

Technical Specifications

  • Product Type
    • Numerical Feeder Protection & Control Relay
  • Rated Application Voltage
    • Medium Voltage (MV): 3.3 kV – 36 kV
  • Auxiliary Power Supply
    • AC Supply: 110/120/220/240 V AC, ±15%, 50/60 Hz
    • DC Supply: 110/125/220 V DC, ±20%
  • Analog Inputs
    • Phase Current Inputs: 3 channels, configurable for 1 A or 5 A nominal secondary current
    • Residual Current Input: 1 channel (5 A / 1 A) for earth-fault detection
    • Voltage Inputs: 3-phase voltage + 1 residual voltage input
    • Sensor Compatibility: Works with conventional CTs/VTs and modern electronic sensors
  • Binary Inputs/Outputs
    • Binary Inputs: 16 optically isolated, programmable digital inputs
    • Binary Outputs: 12 change-over relay outputs (8 signal outputs, 4 power trip outputs)
  • Communication Interfaces
    • Serial: RS-485 port
    • Local: Front USB port for configuration, diagnostics, and firmware updates
    • Optional: Ethernet port for networked communication
  • Supported Communication Protocols
    • Modbus RTU/TCP
    • DNP3.0
    • SPA Bus
    • IEC 60870-5-103
    • Optional IEC 61850
  • Physical & Environmental Data
    • Mounting: Standard 19-inch rack-mountable, compact form factor
    • Display: Backlit graphical monochrome LCD with multi-language support
    • User Control: Front-panel navigation buttons with integrated LED status indicators
    • Protection Class: IP40 (front panel), IP20 (rear)
    • Operating Temperature: -25 °C to +70 °C
    • Storage Temperature: -40 °C to +85 °C
    • Humidity: 5 – 95% RH (non-condensing)
    • EMC Compliance: IEC 60255-6, EN 55011, EN 61000-6-2
  • Certifications
    • CE, UL, IEC 60255, IEC 61850-3

Key Features

  • Comprehensive Feeder Protection Suite
    • Overcurrent Protection: Three-stage, directional/non-directional phase overcurrent protection (3I>, 3I>>, 3I>>>) with selectable Definite Time (DT) and Inverse Definite Minimum Time (IDMT) characteristics.
    • Earth Fault Protection: Sensitive earth-fault (SEF) and directional earth-fault (Io>, Io>>, Io>>>) protection for high-impedance fault detection in all earthing schemes.
    • Voltage & Frequency Protection: Overvoltage, undervoltage, residual overvoltage, phase imbalance, phase reversal, and over/under frequency protection.
    • Advanced Protection Functions: Built-in harmonic restraint to prevent misoperation during transformer inrush. Includes circuit breaker failure protection (CBFP), trip circuit supervision (TCS), and fuse failure detection.
    • Auto-Reclose Function: Multi-shot automatic reclosing (up to 5 cycles) with configurable dead time, reclaim time, and synchronism check.
  • High-Precision Measurement & Monitoring
    • Electrical Measurements: Real-time, true RMS measurement of three-phase current/voltage, active/reactive power, energy, power factor, and frequency with high accuracy.
    • Power Quality Analysis: Monitors Total Harmonic Distortion (THD) for current and voltage (1–13th harmonics).
    • Event & Disturbance Recording: Stores 1000+ time-stamped Sequence of Events (SOE). Captures fault waveforms in COMTRADE format for detailed post-fault analysis.
    • Equipment Monitoring: Tracks circuit breaker mechanical wear, operation count, and coil performance.
  • Programmable Logic & Control
    • Embedded Logic Controller: IEC 61131-3 compliant programmable logic for custom interlocking, automation, and control schemes.
    • Control Capabilities: Supports local and remote circuit breaker control via front panel or communication network.
    • Flexible Configuration: Pre-defined standard application configurations for rapid deployment. Supports multiple setting groups for adaptive operation.
  • Operational Reliability & Security
    • Continuous Self-Supervision: Built-in self-diagnostics monitors hardware and software health, ensuring high availability.
    • Security: Password-protected access and role-based user authentication to prevent unauthorized configuration changes.
    • Easy Integration: Designed for seamless retrofitting into existing switchgear and compatibility with new installations.
  • Seamless System Integration
    • Wide Protocol Support: Ensures full interoperability with SCADA, DCS, and substation automation systems (SAS).
    • Remote Access: Enables remote configuration, monitoring, troubleshooting, and firmware updates.

Application Scenarios

  • Utility Medium Voltage Distribution
    • Primary protection for overhead lines and underground cable feeders in radial and looped networks.
    • Protection for incoming and outgoing feeders in primary and secondary distribution substations.
    • Suitable for isolated neutral, resonant earthed, solidly earthed, and resistively earthed distribution systems.
  • Industrial Power Systems
    • Feeder protection in manufacturing plants, cement factories, and mining operations.
    • Protection for critical motor feeders and large medium-voltage motors (pumps, fans, compressors).
    • Ensures process continuity by providing selective fault isolation in industrial power networks.
  • Oil, Gas, and Petrochemical Facilities
    • Reliable protection for distribution feeders in refineries, offshore platforms, and pumping stations.
    • Operates in harsh industrial environments with high EMC immunity.
  • Infrastructure & Critical Facilities
    • MV feeder protection in data centers, airports, seaports, and railway electrification systems.
    • Ensures high power availability for critical infrastructure and continuous operations.
  • Substation Automation & Backup Protection
    • Functions as a bay controller for feeder bays in digital substations.
    • Provides reliable backup protection for power transformers and high-voltage lines.
  • Renewable Energy Grid Connection
    • Protects feeders connecting solar farms, wind parks, and energy storage systems to the main grid.
    • Manages bidirectional power flow with directional protection elements.

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