ABB PFEA113-20 Web Tension Controller Module

Description

Technical Specifications

• Product Type: Web Tension Controller Module
• Power Supply:
  • IP20 version: 24 V DC (18 – 36 V DC)
  • IP65 version: 24 V DC (18 – 36 V DC) or 100 – 240 V AC (-15% to +10%)
• Power Consumption: 12 W
• Load Cell Inputs: 4-channel, compatible with ABB Pressductor load cells
• Measurement Range: 0 – 200% full scale; supports 7 – 280 kN tension range
• Control Accuracy: ±0.1% of full scale
• Response Time: < 10 ms
• Signal Inputs: 2 × analog inputs (4 – 20 mA)
• Signal Outputs:
  • 6 × configurable analog outputs (voltage/current selectable)
  • 4 × digital outputs
  • 1 × digital input
• Communication Interface: Profibus-DP
• Display: 2 × 16-digit numeric LCD, displays sum, difference, and individual load cell signals
• Mounting: DIN rail mounting (IP20) or wall mounting (IP65 enclosure)
• Operating Temperature: -10°C to +60°C
• Storage Temperature: -40°C to +70°C
• Relative Humidity: 5% – 95% non-condensing
• Protection Degree: IP20 (DIN rail) or IP65 (enclosed version)
• Dimensions: 192 mm × 128 mm × 64 mm
• Weight: 1.05 kg
• Certifications: CE, UL

Key Features

• High-Precision Tension Control:
  • Implements advanced PID closed-loop control algorithm with parameter configurability
  • Delivers ±0.1% full-scale control accuracy and sub-10ms response time
  • Supports force control, position control, and speed control modes
• Multi-Channel Measurement Capability:
  • Accepts input from 4 load cells, enabling balanced measurement across wide webs
  • Provides real-time calculation and display of total tension, differential tension, and individual channel values
• Flexible I/O Configuration:
  • Features 6 configurable analog outputs, 4 digital outputs, and 2 analog inputs
  • Supports seamless connection with drives, brakes, clutches, and PLC systems
• Intelligent Control Functions:
  • Taper tension control (linear/S-curve) to prevent inner-tight/outer-loose winding defects
  • Speed compensation function to adjust tension setpoints dynamically with line speed
  • Built-in overload, under-tension, and sensor fault alarms
  • Stores up to 100 fault logs for diagnostics
  • Supports online zero and span calibration
• Robust Industrial Design:
  • Rugged construction resistant to vibration, electrical interference, and harsh industrial conditions
  • Modular design for DIN rail or field enclosure installation
  • Hot-swappable capability for minimal production downtime
• Seamless System Integration:
  • Profibus-DP communication for easy integration into industrial automation networks
  • Compatible with ABB AC 800M, Freelance DCS, and third-party PLC systems
  • User-friendly LCD interface and keypad for local configuration and monitoring

Application Scenarios

• Printing & Paper Industry:
  • Tension control for paper, cardboard, and film in printing presses, laminators, and slitter rewinders
  • Ensures uniform ink coverage and prevents wrinkling, stretching, or breaking
• Plastics & Film Manufacturing:
  • Controls tension in film extrusion, coating, blowing, and converting lines
  • Maintains consistent thickness and flatness for high-quality film production
• Metal Processing:
  • Applied in steel, aluminum, and copper strip rolling, pickling, and coating lines
  • Supports precision control for ultra-thin metal strips down to 30 microns
• Textile Industry:
  • Manages yarn, fabric, and non-woven material tension in spinning, weaving, and dyeing processes
  • Prevents fiber breakage and ensures uniform textile quality
• Battery & Photovoltaic Industry:
  • Controls electrode foil tension in lithium battery coating lines
  • Regulates wire tension in silicon wafer and solar panel manufacturing
• Cable & Wire Manufacturing:
  • Maintains stable tension during wire drawing, stranding, and cable sheathing
  • Ensures dimensional accuracy and insulation integrity
• Packaging & Converting:
  • Used in flexible packaging, label printing, and foil converting machines
  • Guarantees tight, consistent rolls and high-quality finished products