Product Short Description

The HE693THM166 is a high-density, industrial-grade thermocouple input module designed by Horner Automation for the GE Series 90-30 PLC platform. It enables direct connection of up to 16 thermocouple sensors without external signal conditioning, integrating all analog and digital processing circuitry on-board. Engineered for high-precision temperature monitoring in multi-point industrial processes, it delivers 0.5°C/0.5°F resolution and comprehensive fault detection in a compact single-slot form factor. The module’s high channel density reduces system footprint and wiring complexity, making it ideal for large-scale temperature monitoring applications.

Description

Technical Specifications

  • Manufacturer: Horner Automation (GE Fanuc Series)
  • Part Number: HE693THM166
  • Compatible Platform: GE Series 90-30 PLC Systems
  • Module Type: 16-Channel Thermocouple Input
  • Supported Thermocouple Types: J, K, N, T, E, R, S, B, C, X
  • Resolution: 0.5°C or 0.5°F (configurable)
  • Accuracy: ±0.5°C typical (J, K, N, T types)
  • Input Impedance: 20 MΩ per channel
  • Maximum Safe Overload: ±35 VDC
  • Common Mode Range: ±12 VDC
  • Common Mode Rejection: >100 dB
  • A/D Conversion Type: Integrating converter
  • Conversion Rate: 40 channels per second
  • I/O Points Required: 16 %AI (analog input), 16 %I (discrete input for alarms)
  • Terminal Block: 32-position removable high-density terminal block
  • Recommended Wire Size: 24 AWG
  • Power Consumption: 100 mA @ 5 VDC (backplane)
  • Operating Temperature: 0°C to +60°C (32°F to 140°F)
  • Storage Temperature: -40°C to +85°C (-40°F to 185°F)
  • Humidity: 5%–95% RH, non-condensing
  • Dimensions: 120 mm (H) × 80 mm (W) × 40 mm (D)
  • Weight: 0.38 kg (0.84 lbs)
  • Certifications: CE, UL, CSA

Key Features

1. 16-Channel High-Density Temperature Monitoring

  • Provides 16 independent thermocouple input channels, supporting 10 common thermocouple types (J, K, N, T, E, R, S, B, C, X) for versatile temperature measurement across diverse industrial processes.
  • High channel density minimizes rack space usage and reduces wiring costs in multi-point monitoring applications.

2. Precision Measurement with 0.5° Resolution

  • Delivers 0.5°C or 0.5°F configurable resolution, ensuring accurate and consistent temperature data for critical control loops and quality assurance.
  • Factory-calibrated accuracy of ±0.5°C (typical for J/K/N/T types) eliminates the need for on-site calibration.

3. Advanced Fault Detection & Diagnostics

  • Integrated open-circuit detection triggers a discrete alarm bit (%I) and drives the analog input register (%AI) to maximum value when a sensor wire breaks, enabling immediate fault identification.
  • Overvoltage protection safeguards the module from ±35 VDC input spikes, ensuring reliability in electrically noisy environments.

4. Superior Noise Immunity & Signal Integrity

  • 20 MΩ high input impedance minimizes loading on thermocouple sensors, preserving weak millivolt-level signal integrity.
  • 100 dB common mode rejection ratio (CMRR) eliminates ground loop interference and electrical noise, ensuring stable readings in harsh industrial environments.

5. Compact & User-Friendly Design

  • Single-slot form factor with a 32-position removable terminal block simplifies wiring and maintenance.
  • Direct compatibility with GE Series 90-30 PLCs requires no external adapters or signal conditioners, reducing system complexity.
  • LED status indicators provide visual confirmation of module power and channel activity for quick troubleshooting.

Applications

  • Process Manufacturing: Chemical, pharmaceutical, and food & beverage plants for reactor, furnace, and sterilization temperature monitoring.
  • Power Generation: Gas/steam turbines, power boilers, and heat recovery steam generators (HRSGs) for combustion and exhaust temperature measurement.
  • Oil & Gas: Refineries, petrochemical facilities, and pipeline operations for process heater, crude oil, and natural gas temperature monitoring.
  • Metallurgy & Heavy Industry: Steel mills, aluminum smelters, and cement plants for furnace, kiln, and molten metal temperature control.
  • HVAC & Building Automation: Large commercial facilities and data centers for environmental and equipment temperature monitoring.

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