Product Short Description
Product Brief
Core master controller module for Metso ACN CS rack automation system, executes all rack logic control, I/O data processing and communication scheduling, standard non-extended shielding base version without L suffix long-distance signal enhancement.
Technical Specifications
- Model Series: ACN CS D2018 Main Processor Subseries
Description
- Power Input: 24 VDC ±10, rated power consumption 16 W
- Main Processing Chip: 32-bit industrial RISC dual-core processor
- Onboard Memory: 512 KB RAM, 2 MB Flash program storage
- Backplane Bus Master Control: Full ACN bus scheduling authority
- External Communication Ports: 1 × Ethernet RJ45, 1 × RS485 Modbus RTU
- Supported Logic Execution Cycle: Minimum 1 ms real-time control cycle
- Operating Temperature Range: -20 °C ~ +60 °C
- Storage Temperature Range: -40 °C ~ +85 °C
- Humidity Tolerance: 5%–95% non-condensing
- Protection Grade: IP20 module body, IP54 full rack assembly
- Dimensions: 220 H × 160 W × 35 D mm
- Net Weight: 0.85 kg
Functional Features
- Dual-core 32-bit real-time processor executes full rack logic control algorithms
- Complete master scheduling authority over all ACN backplane I/O modules
- Onboard large-capacity Flash memory stores control logic programs and system configuration
- Dual independent communication ports for upper DCS and local field device connection
- Hardware multi-level watchdog circuit for automatic fault reset under program deadlock
- Front panel multi-group LED indicators for running, fault, communication, and power status
- Supports online program download without rack power shutdown
Performance Parameters
- Logic Execution Speed: 0.1 μs per basic logic instruction
- Max Supported Rack I/O Channel Count: 128 combined analog/digital channels
- Ethernet Communication Rate: 10/100 Mbps auto-adaptive
- Surge Withstand Capacity: 2 kV ESD contact discharge, 4 kV EFT
- Vibration Resistance: 10–150 Hz, 1 g continuous operation
- Max Standard Field Wiring Distance: 100 m shielded cable
Material Composition
- PCB Substrate: FR4 high-Tg industrial multi-layer fiberglass circuit board
- Communication Connectors: Industrial shielded gold-plated RJ45 and RS485 terminals
- Processor Core: Wide-temperature grade automotive dual-core RISC chip
- Shield Frame: Single-layer cold-rolled steel internal circuit shielding
- Mounting Frame: Black extruded aluminum alloy hard anodized anti-corrosion coating
Structural Characteristics
- Standard 1U dual-latch plug-in rack master slot dedicated structure
- Front panel partitioned LED indicator area: power, run, fault, Ethernet, RS485 status
- Rear gold finger connector full ACN backplane bus master interface
- Independent internal compartment layout for processor core circuit and communication circuit
- Built-in high-efficiency heat dissipation aluminum fin for core chip temperature control
Working Principle
As rack master controller, D201832 sends data collection instructions to all slave I/O modules via ACN backplane bus, receives real-time process data and executes user-programmed control logic algorithms. Calculated control setpoints transmit to analog output modules to drive field actuators; simultaneously uploads process data to upper DCS system via Ethernet/RS485 ports. Hardware watchdog circuits continuously monitor program operation status and trigger automatic module soft reset when program deadlock occurs.
Advantage Highlights
- Dual-core high-speed processor supports ultra-short 1 ms real-time control cycles
- Single module manages full rack up to 128 I/O channels, reducing rack quantity investment
- Online program download function eliminates production shutdown during logic modification
- Multi-layer hardware watchdog circuit ensures uninterrupted system operation
- Full electrical compatibility with all Metso D2014XX, D2018XX, D2019XX series slave modules
- Compact single-slot master design maximizes rack space utilization
Applicable Industries
Universal master controller for all Metso ACN CS automation rack supporting industries: mining & mineral processing, pulp & paper, chemical refining, oil & gas, water treatment, cement manufacturing, metallurgy, food & pharmaceutical processing
Installation Requirements
- Install exclusively in dedicated master slot of Metso ACN CS 8/16-slot standard rack
- Maintain 10 mm vertical ventilation gap between adjacent modules for heat dissipation
- All external communication cables adopt fully shielded industrial wiring
- Cabinet PE grounding resistance ≤ 4 Ω to suppress communication interference
- Stabilize rack backplane 24 VDC power before hot-swapping master module
- Control cabinet internal continuous operating temperature controlled below 55 °C
Operation & Maintenance Precautions
- ESD anti-static wrist strap mandatory during module disassembly and wiring
- Complete backup of control logic program before module replacement
- Conduct quarterly inspection of Ethernet port contact dust accumulation
- Do not install adjacent to high-power frequency converter modules
- Spare master modules stored in sealed anti-static packaging with desiccant packs
- Cut off external communication cable power before replacing damaged communication ports






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