Product Short Description
286566-02 is an original industrial dedicated safety monitor module manufactured by Bently Nevada (Baker Hughes USA). It belongs to the core safety protection components of the 3500 Series Machinery Protection & Condition Monitoring System.
This module is the official 3500/50 main monitor unit, specially designed for high-safety overspeed protection, shaft differential expansion monitoring and actuator valve position monitoring of steam turbines and gas turbines.
Description
Basic Identification Parameters
- Brand: Bently Nevada
- Part Number: 286566-02
- System Matching Model: 3500/50 Overspeed & Differential Expansion Monitor
- Product Type: 4-Channel Integrated Safety Protection Monitor Module
- Origin: United States
- Product Weight: 0.52 kg
- Factory Warranty Period: 12 months original factory warranty
- Overall Dimensions: 241.3 mm × 24.4 mm × 99.1 mm
- Mounting Mode: Standard 19-inch EIA industrial rack plug-in installation, installed in dedicated safety slot of 3500 system rack
- Protection Grade: IP20
- Certifications: CE, UL, CSA, ATEX/IECEx Hazardous Area Certification, API 670 Compliant, Turbine Safety Standard Compliant
Electrical Specifications
- System Power Supply: 18–36 V DC, supplied by 3500 main rack power supply
- Total Power Consumption: ≤5.5 W
- Input Channel Quantity: 4 independent isolated monitoring channels
- Supported Input Signals:
- Keyphasor pulse speed signal
- Differential expansion proximity probe gap signal
- Valve position 4–20 mA DC analog signal
- Isolation Level: 2500 Vrms channel-to-channel & channel-to-system galvanic isolation
- Output Signals:
- Internal ±10 V DC measured analog signal
- Independent SPDT overspeed trip relay contact output
- Independent SPDT differential expansion alarm/danger relay output
- Relay Contact Rating: 5 A @ 250 VAC, 5 A @ 30 VDC
- Speed Measurement Accuracy: ±0.1% Full Scale
- Differential Expansion Measurement Accuracy: ±0.5% Full Scale
- Trip Response Time: <10 ms ultra-fast overspeed trip response
- Terminal Connection: Matched rear termination module with pluggable green screw terminals
Measurement & Functional Specifications
- Speed Measurement Range: 1 RPM – 240,000 RPM
- Differential Expansion Linear Range: 0.25 mm – 12.7 mm adjustable wide range
- Valve Position Measurement Range: Standard 4–20 mA DC
- Overspeed Protection Logic: Independent redundant overspeed detection logic
- Configurable Parameters: Overspeed alarm setpoint, overspeed trip setpoint, differential expansion alarm/trip setpoints, valve position alarm setpoints
- Built-in Filters: Configurable anti-interference high-pass/low-pass filters for speed & displacement signals
- Status Indication: Power OK, Speed OK, DE OK, Alarm, Trip Fault indicator lights
Environmental Specifications
- Operating Temperature Range: -40 ℃ to +70 ℃
- Storage Temperature Range: -51 ℃ to +85 ℃
- Operating Humidity: 0%–95% RH, non-condensing
- Shock Resistance: 15 g peak anti-vibration performance
- Electromagnetic Compatibility: Fully meets industrial EMC anti-interference standards, adapts to high EMI turbine sites
Core Functional Features
- Integrated 3-in-1 Safety Monitoring Function
One module completes overspeed speed protection, shaft differential expansion monitoring and turbine valve position monitoring, realizes unified safety protection control for turbine main parameters.
- Ultra-Fast Redundant Overspeed Trip Logic
Independent redundant high-speed overspeed detection circuit, <10 ms emergency trip response speed, fully meets strict turbine overspeed safety shutdown requirements.
- Wide-Range Differential Expansion Measurement
Supports ultra-wide differential expansion travel measurement, adapts to thermal expansion displacement characteristics of large steam turbine shafts.
- Full Galvanic Isolation Architecture
Complete channel-to-channel and channel-to-system isolation thoroughly suppresses ground loop interference, common-mode noise and surge impact, ensures safety and stability of protection logic.
- Dual-Level Programmable Alarm & Trip Setpoints
Supports independent configuration of alert alarm and emergency danger trip setpoints for speed, differential expansion and valve position parameters.
- Complete Embedded Self-Diagnosis Function
Automatic detection of keyphasor signal loss, probe disconnection, module internal faults and abnormal protection logic; outputs fault status and enters failsafe state immediately.
- Safety-Grade Failsafe Protection Logic
Automatically executes emergency trip protection under power failure, signal abnormal and module fault conditions, avoids machinery damage caused by protection failure.
- Plug-in Hot-Swap Structure
Supports online plug and replacement without powering down the entire monitoring system, greatly reduces maintenance downtime.
- Perfect Matching with 3500/25 Keyphasor Module
Seamlessly cooperates with 97199-01 keyphasor interface module to obtain high-precision speed and phase reference signals.
Applicable Application Scenarios
- Power generation industry: Steam turbines, gas turbines, turbo-generator unit overspeed emergency protection, shaft differential expansion monitoring
- Petroleum & natural gas industry: Turbine-driven compressor units, natural gas pipeline turbine units
- Petrochemical industry: Turbine drive centrifugal compressors, steam turbine process equipment
- Thermal power auxiliary turbine rotating machinery safety protection systems
- Industrial sites requiring strict turbine safety overspeed shutdown protection
- Hazardous area industrial sites with ATEX/IECEx certification requirements
- OEM turbine manufacturing and industrial turbine safety protection monitoring systems
System Compatibility
- Fully compatible with Bently Nevada 3500 series full monitoring system: 3500/05 rack, 3500/15 power supply modules, 3500/20 interface module, 3500/25 (97199-01) keyphasor module, all I/O modules and relay modules
- Perfectly matches 3300 XL NSv series differential expansion proximity probes, keyphasor probes and extension cables
- Seamlessly connects to System 1 diagnostic analysis platform, PLC, DCS and SCADA control systems
- Compatible with official 3500 rack configuration software V3.3 and above versions
- Fully complies with API 670 international machinery protection standard requirements






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