Product Short Description

Technical Specifications

  • Processor: 32-bit ARM Cortex-M4, 400 MHz
  • Memory: 128 MB DDR3 RAM, 256 MB Flash
  • Input Signals:
    • 2x speed pulse inputs (magnetic/Hall sensors)
    • 4x analog inputs (4–20 mA)
    • 8x digital inputs (configurable)
  • Output Signals:
    • 2x analog outputs (4–20 mA)
    • 4x digital outputs (relay contacts)
  • Communication Interfaces:
    • 1x RS485 (Modbus RTU)
    • 1x CANopen
    • 1x Ethernet (TCP/IP)

Description

  • Power Supply: 24 VDC (18–36 VDC range)
  • Operating Temperature: -40°C to +70°C
  • Storage Temperature: -40°C to +85°C
  • Humidity Tolerance: 5%–95% non-condensing
  • Protection Class: IP20 (DIN rail-mounted)
  • Dimensions: 110 mm × 140 mm × 55 mm
  • Weight: 0.8 kg
  • Certifications: CE, UL, CSA, IEC 61131-3, IEC 60947-5-1

Key Features

  • High-Precision Control:
    • Speed regulation accuracy of ±0.1% of rated speed, ensuring minimal deviation under dynamic loads.
    • Wide speed range (100–3000 RPM, configurable via software) to adapt to diverse equipment.
  • Advanced Safety Mechanisms:
    • Critical speed avoidance to prevent resonance-induced vibrations.
    • Valve position limiters to protect actuators from over-travel.
    • Automatic start/stop sequencing with fail-safe logic.
  • Modular Design:
    • 35 mm DIN rail mounting for compact integration into control panels.
    • Hot-swappable modules to minimize downtime during maintenance.
  • Multi-Protocol Support:
    • Seamless integration with SCADA, PLC, and Woodward 2301D/505E controllers via Modbus RTU, CANopen, and Ethernet.
  • Self-Diagnostics:
    • Real-time monitoring of speed signal loss, power anomalies, and output short circuits.
    • Event logging with timestamps for troubleshooting and predictive maintenance.

Functional Highlights

  • Speed Governance: Maintains stable generator speeds in power plants, even during sudden load changes.
  • Load Sharing: Balances power output across multiple generators in parallel operation.
  • Synchronization: Aligns phase and frequency for grid connection or microgrid applications.
  • Emergency Protection: Triggers fuel cutoff and mechanical braking within milliseconds upon detecting overspeed or critical faults.
  • Data Acquisition: Records operational trends (e.g., temperature, pressure) for performance optimization.

Application Scenarios

  • Power Generation: Controls steam turbines, gas turbines, and diesel generators in thermal power plants, cogeneration units, and renewable energy systems (e.g., biomass, geothermal).
  • Oil & Gas: Regulates compressors and pump stations in production and transportation pipelines.
  • Marine Propulsion: Manages main engine and auxiliary generator speeds on ships and offshore platforms.
  • Industrial Automation: Optimizes motor speeds in manufacturing lines, mining equipment, and chemical processing plants.
  • Transportation: Adjusts locomotive or generator set speeds for safe and efficient rail operations.

Advantages

  • High Reliability: Designed for 24/7 operation in extreme conditions (vibration, shock, EMI).
  • Scalability: Supports standalone systems or large-scale networks with hundreds of nodes.
  • Ease of Integration: Compatible with third-party devices via open protocols, reducing deployment complexity.
  • Cost Efficiency: Minimizes downtime through proactive fault detection and remote diagnostics.
  • Compliance: Meets international standards such as IEC 61508 SIL-2 and ATEX/IECEx for hazardous environments.

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