Product Short Description

Technical Specifications

  • Electrical Specifications
    • Power Supply: 24V DC, matching the power supply standard of most industrial on – site instruments, with a maximum power consumption of 10W.
    • Input Channels: 16 isolated pulse input channels, each channel has independent electrical isolation (1500V DC isolation) to prevent signal interference between channels.
    • Input Voltage Range: 0-30V DC, compatible with most industrial pulse output devices.
    • Pulse Performance: The input frequency range is 0-20kHz, the minimum pulse width is 25 microseconds, and the maximum pulse width is 20 milliseconds, which can meet the requirements of high – speed pulse counting.
    • Counting Capacity: Each channel is equipped with a 32 – bit counter, which can realize large – range counting without data overflow in long – term operation.
    • Input Impedance: 5.6kΩ, which can avoid excessive load on the signal source device.
  • Physical Specifications
    • Installation Method: Standard rack – mount design, suitable for Triconex system racks, and can be installed and fixed quickly.
    • Module Size: It conforms to the size specification of Triconex standard I/O modules, about 22cm × 16.9cm × 4.4cm, and the weight is about 1kg, which is convenient for integration and installation in the control cabinet.
    • Connectors: Equipped with standard terminal blocks, which are clearly marked, easy for on – site wiring and later maintenance, and can effectively avoid wiring errors.

Description

  • Environmental Specifications
    • Operating Temperature: -40°C to +70°C, which can adapt to the harsh temperature environment of industrial sites such as cold areas and high – temperature workshops.
    • Relative Humidity: 5% – 95% (no condensation), which can work stably in humid on – site environments without circuit short – circuit faults caused by moisture.
    • Anti – Interference Performance: It has strong anti – electromagnetic interference capability, can resist the electromagnetic interference generated by on – site electrical equipment, and ensure the accuracy of pulse signal collection.

Functional Characteristics

  • TMR Architecture for High Reliability
    • Three independent pulse counting channels run in parallel, and a 2 – out – of – 3 voting mechanism is adopted. When one channel fails, the system can still output accurate counting results through the other two normal channels, which eliminates the single – point failure risk.
    • Each channel has independent electrical isolation and fault detection functions, which can quickly locate and isolate the faulty channel, and send fault alarm information to the main control system in time without affecting the operation of other channels.
  • High – Speed and Accurate Pulse Processing
    • It can process pulse signals with a frequency of up to 20kHz in real time, and accurately capture pulse signals with a width of only 25 microseconds, which can meet the counting needs of high – speed rotating equipment such as turbines and high – flow fluid meters.
    • The 32 – bit counter of each channel can realize long – term and large – capacity data counting, and the data is transmitted to the main processor through the TMR bus, with fast transmission speed and high data accuracy, and no data loss or distortion will occur.
  • Comprehensive Diagnostics and Easy Maintenance
    • It has built – in comprehensive self – diagnostic functions, which can monitor the working status of the module in real time, including power supply status, channel connection status and counting function status, and feed back diagnostic information to the upper monitoring system.
    • It supports hot – swap operation. When the module needs to be maintained or replaced due to a fault, it can be replaced online without shutting down the entire safety system, which greatly reduces the maintenance time and production loss caused by shutdown.
    • It has good compatibility and can be seamlessly connected with Triconex main processor modules such as MP3101S2, and the configuration and parameter setting are simple, which can be completed through TriStation software.

Application Scenarios

  • Oil and Gas Industry
    • It is used in flow measurement systems of offshore and onshore oil and gas platforms. It connects with high – precision flowmeters to count the pulse signals generated by the flowmeters in real time, so as to accurately measure the oil and gas production and transportation volume, and provide data support for the safety control and production scheduling of the platform.
    • It is deployed in the speed monitoring system of oil and gas pipeline pumps. It collects the pulse signals of the pump speed sensors, monitors the pump operation speed in real time, and triggers the safety interlock protection when the speed is abnormal to avoid equipment damage and oil and gas leakage accidents.
  • Chemical and Petrochemical Industry
    • It is applied to the reactor feed flow control system. It counts the pulse signals of the feed flowmeter, accurately controls the feed rate according to the set parameters, and ensures that the chemical reaction is carried out within the safe and stable process range.
    • It is used in the speed monitoring of the mixer and compressor of the petrochemical plant. It captures the pulse signals of the equipment speed encoder, feeds back the equipment operation status in time, and prevents safety accidents caused by equipment overspeed or under – speed.
  • Power Industry
    • In thermal power plants, it is connected with the speed sensor of the steam turbine. It collects the pulse signals of the turbine speed in real time, monitors the turbine operation status, and cooperates with the safety system to realize overspeed protection and ensure the safe operation of the power generation equipment.
    • In nuclear power plants, it is used in the flow monitoring system of reactor coolant. It counts the pulse signals of the coolant flowmeter, monitors the coolant flow in real time, and ensures the normal heat dissipation of the reactor to avoid safety risks caused by insufficient flow.
  • Other Industrial Fields
    • In the metallurgical industry, it is applied to the speed monitoring of rolling mill equipment. It collects the pulse signals of the rolling mill speed encoder, controls the rolling speed in real time, and ensures the quality of the rolled products and the safe operation of the equipment.
    • In the water treatment industry, it is used in the flow measurement and control system of the water purification plant. It counts the pulse signals of the water flowmeter, accurately controls the water supply and treatment process, and ensures the stability and safety of the water treatment system operation.

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