Product Short Description
Technical Specifications
- Electrical Specifications
- Power Supply: 24V DC, with a maximum power consumption of 8W, matching the power supply standard of Tricon system racks and field instruments.
- Communication Interfaces: Supports RS – 485, Ethernet (Modbus TCP/IP), and Tricon system internal bus, realizing multi – protocol data interaction with external devices and internal controllers.
- I/O Interface: 16 isolated digital input channels and 8 isolated digital output channels, each channel has 1500V DC electrical isolation to prevent signal crosstalk and interference.
- Digital Input Voltage: 0-30V DC, compatible with most industrial digital signal sources such as proximity switches and limit switches.
- Digital Output Capacity: Each channel can drive a maximum current of 2A at 24V DC, meeting the driving requirements of small – power actuators and alarm devices.
- Signal Response Time: Digital input response time ≤1ms, digital output response time ≤2ms, ensuring real – time data transmission and control.
- Physical Specifications
- Installation Method: Standard Tricon rack – mount installation, which can be quickly inserted into the dedicated CIM slot of the mainframe without additional installation brackets.
- Module Size: Conforms to the size specification of Tricon standard modules, about 17.8cm × 22.9cm × 4.4cm, and the weight is about 1.2kg, facilitating on – site installation and maintenance.
- Connectors: Equipped with standard terminal blocks and communication ports, with clear marking, which can avoid wiring and connection errors during on – site deployment.
Description
- Environmental Specifications
- Operating Temperature: -40°C to +70°C, adapting to extreme temperature environments in industrial sites such as cold regions and high – temperature workshops.
- Relative Humidity: 5% – 95% (no condensation), ensuring stable operation in humid environments without circuit short – circuit faults caused by moisture.
- Anti – Interference Performance: Complies with EN 55032 and EN 55024 electromagnetic compatibility standards, with strong anti – electromagnetic interference (EMI) and radio frequency interference (RFI) capabilities.
- Vibration Resistance: Withstands 5g (10-2000Hz) vibration, meeting the vibration resistance requirements of equipment in oil and gas platforms, chemical plants and other vibration – prone sites.
Functional Characteristics
- Dual – Layer Isolation for High Reliability
- Both communication channels and I/O channels adopt 1500V DC electrical isolation, which completely isolates the controller from external electrical interference, and avoids system failures caused by external device short circuits or voltage surges.
- It has independent fault detection circuits for each channel, which can quickly locate and isolate faulty channels, send fault alarm information to the main controller, and ensure the normal operation of other channels and the entire system.
- Multi – Protocol Communication and Flexible I/O Expansion
- Supports Modbus RTU (via RS – 485) and Modbus TCP/IP (via Ethernet) protocols, enabling seamless data exchange with DCS, SCADA systems and other third – party devices.
- The 16 – way digital input and 8 – way digital output channels can be flexibly configured according to on – site needs, supporting the expansion of field I/O points without changing the main controller configuration.
- It can realize data conversion between the Tricon internal bus protocol and external industrial protocols, ensuring that the controller can correctly identify and process data from different external devices.
- Comprehensive Diagnostics and Easy Maintenance
- Built – in real – time self – diagnostic functions, which can monitor power supply status, communication link status, I/O channel status and other parameters in real time, and upload diagnostic data to the Tricon main controller and upper monitoring system.
- Supports hot – swap operation. When the module fails, it can be replaced online without shutting down the Tricon SIS, which greatly reduces maintenance time and production loss.
- It is equipped with LED indicator lights, which can display the working status of the module in real time, such as power on, normal operation, communication fault and I/O fault, facilitating on – site personnel to quickly judge the module status.
Application Scenarios
- Oil and Gas Industry
- It is used in offshore drilling platforms and onshore oil and gas processing plants to connect the Tricon SIS with field instruments such as pressure transmitters, flowmeters and emergency shutdown valves. It ensures real – time monitoring of process parameters and rapid execution of emergency shutdown commands.
- It is deployed in oil pipelines to realize data interaction between the Tricon leak detection system and pipeline flow meters, pressure sensors and valve control systems, and to trigger alarm and interlock actions in time when leaks occur.
- Chemical and Petrochemical Industry
- It is applied to chemical plants with flammable and explosive materials to connect the Tricon SIS with reactor temperature sensors, pressure switches and material feeding valves. It prevents safety accidents such as over – temperature and over – pressure by real – time data transmission and control.
- It is used in the production process of petrochemical products such as polyethylene and polypropylene to realize the communication between the Tricon safety interlock system and the DCS, and to ensure the consistency of production process control and safety protection.
- Power Industry
- In thermal power plants, it connects the Tricon SIS with steam turbine speed sensors, boiler pressure transmitters and feed water control valves. It monitors the operation status of key equipment in real time and triggers protection actions in case of abnormalities.
- In nuclear power plants, it is used in the reactor safety control system to realize data transmission between the Tricon SIS and the coolant flowmeter, emergency shutdown device and radiation detector, ensuring the safety of the reactor operation.
- Other High – Risk Industrial Fields
- In the metallurgical industry, it connects the Tricon SIS with blast furnace temperature sensors, gas pressure switches and exhaust valve control systems, ensuring the safety of the high – temperature smelting process.
- In the water treatment industry, it is used in the sewage treatment plant’s safety system to connect the Tricon controller with water level sensors, flow control valves and chemical dosing devices, ensuring the stability and safety of the treatment process.
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