Product Short Description
CC-PCNT02 (Honeywell part number 51454551-275) is the latest-generation C300 process controller module within the Experion® PKS platform. It replaces the CC-PCNT01 in all new and retrofit installations and acts as the central processing unit for advanced distributed control and safety-critical applications.
Description
2. Technical Specifications
• Processor & Memory
– 32-bit RISC CPU, 256 MB DDR3 RAM
– 2 GB onboard flash for firmware and user strategies
– Deterministic scan cycle: ≤ 50 ms
• Processor & Memory
– 32-bit RISC CPU, 256 MB DDR3 RAM
– 2 GB onboard flash for firmware and user strategies
– Deterministic scan cycle: ≤ 50 ms
• Power
– 24 V DC ± 10 %, typical 1.8 W consumption
– 24 V DC ± 10 %, typical 1.8 W consumption
• Environmental Ratings
– Operating: –40 °C to +75 °C (-40 °F to +167 °F)
– Storage: –40 °C to +85 °C
– IP20 front; conformal-coated variants rated IP54 for harsh environments
– Operating: –40 °C to +75 °C (-40 °F to +167 °F)
– Storage: –40 °C to +85 °C
– IP20 front; conformal-coated variants rated IP54 for harsh environments
• Physical Dimensions & Weight
– 191 mm × 188 mm × 65 mm (7.5″ × 7.4″ × 2.6″)
– 0.35 kg (0.77 lb)
– 191 mm × 188 mm × 65 mm (7.5″ × 7.4″ × 2.6″)
– 0.35 kg (0.77 lb)
• Communication Interfaces
– Dual Ethernet (FTE—Fault Tolerant Ethernet) ports, redundant switching < 1 s
– RS-232/RS-485 serial ports
– Optional single-mode fiber (15 km) or multi-mode fiber (2 km) modules
– Dual Ethernet (FTE—Fault Tolerant Ethernet) ports, redundant switching < 1 s
– RS-232/RS-485 serial ports
– Optional single-mode fiber (15 km) or multi-mode fiber (2 km) modules
• Certifications
– SIL 3 (IEC 61508), ATEX/IECEx Zone 2, CE, marine DNV-GL
– SIL 3 (IEC 61508), ATEX/IECEx Zone 2, CE, marine DNV-GL
3. Functional Highlights
• Redundant Architecture
Hot-standby CPU pairs with automatic, bumpless failover and > 99.999 % availability
• Redundant Architecture
Hot-standby CPU pairs with automatic, bumpless failover and > 99.999 % availability
• Universal I/O & HART Integration
– Native HART pass-through on every I/O channel
– Supports Honeywell Universal I/O cards for any mix of AI, AO, DI, DO without rewiring
– Native HART pass-through on every I/O channel
– Supports Honeywell Universal I/O cards for any mix of AI, AO, DI, DO without rewiring
• Advanced Control Algorithms
– Built-in Profit® Loop MPC and custom algorithm block (CAB) for user-coded control strategies
– Built-in Profit® Loop MPC and custom algorithm block (CAB) for user-coded control strategies
• Cyber-security & Diagnostics
– CIP Security™ compliant Control Firewall (CF9) aggregates up to four C300 controllers over Ethernet
– On-line health monitoring, predictive maintenance alerts, and 4 000-entry event log with 1 ms time stamp
– CIP Security™ compliant Control Firewall (CF9) aggregates up to four C300 controllers over Ethernet
– On-line health monitoring, predictive maintenance alerts, and 4 000-entry event log with 1 ms time stamp
• Hot-swap & Modular Design
– All I/O and communication modules support insertion/removal under power
– Front-panel LEDs for module, network, and channel status
– All I/O and communication modules support insertion/removal under power
– Front-panel LEDs for module, network, and channel status
4. Application Scenarios
• Oil & Gas
Wellhead control, pipeline leak detection, compressor and pump stations, custody transfer metering
• Oil & Gas
Wellhead control, pipeline leak detection, compressor and pump stations, custody transfer metering
• Chemical & Petrochemical
Batch reactors, distillation columns, blending operations adhering to ISA-S88.01
Batch reactors, distillation columns, blending operations adhering to ISA-S88.01
• Power Generation
Turbine control, boiler management, heat-rate optimization, grid-code compliance
Turbine control, boiler management, heat-rate optimization, grid-code compliance
• Pharmaceutical & Life Sciences
Recipe-based batch execution, electronic batch records (EBR), 21 CFR Part 11 compliance
Recipe-based batch execution, electronic batch records (EBR), 21 CFR Part 11 compliance
• Water & Wastewater
Lift stations, filtration skids, chemical dosing, SCADA integration with remote telemetry units
Lift stations, filtration skids, chemical dosing, SCADA integration with remote telemetry units
5. System Integration & Expansion
• Control Builder Software
IEC 61131-3 languages (LD, FBD, ST, SFC), drag-and-drop configuration, on-line change without process shutdown
• Control Builder Software
IEC 61131-3 languages (LD, FBD, ST, SFC), drag-and-drop configuration, on-line change without process shutdown
• Network Topologies
– Star, ring, and redundant star using FTE switches
– Seamless OPC UA, Modbus TCP, DNP3, and IEC 61850 integration for third-party devices
– Star, ring, and redundant star using FTE switches
– Seamless OPC UA, Modbus TCP, DNP3, and IEC 61850 integration for third-party devices
• I/O Capacity
– Up to 64 I/O modules per controller pair (up to 4 096 points)
– Remote I/O via fiber or copper up to 12 km
– Up to 64 I/O modules per controller pair (up to 4 096 points)
– Remote I/O via fiber or copper up to 12 km
• Ordering Package
– CC-PCNT02 CPU module 51454551-275
– Redundancy cable kit
– SD-Card with factory image
– Terminal blocks and DIN-rail brackets
– Control Builder license and safety manual
– CC-PCNT02 CPU module 51454551-275
– Redundancy cable kit
– SD-Card with factory image
– Terminal blocks and DIN-rail brackets
– Control Builder license and safety manual
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