GE IC200PWR002 VersaMax 24 VDC Input Expanded 3.3 V Power Supply Module

Description

Technical Specifications

• Module Type: 24 VDC input, expanded 3.3 V power supply for VersaMax I/O systems.
• Input Voltage: 18–30 VDC (nominal 24 VDC), input power 11 W.
• Inrush Current: 20 A (24 VDC, 6 ms); 25 A (30 VDC, 6 ms).
• Hold‑Up Time: 10 ms (output voltage maintained after input loss).
• Output Voltage: 3.3 VDC and 5 VDC (backplane logic power).
• Output Current: Total max 1.5 A; 3.3 VDC max 1.0 A; 5 VDC max (1.5 A – 3.3 VDC current used).
• Protection: Short‑circuit, overload, reverse polarity (DC‑ must be grounded to frame/earth).
• Indicators: 1 green PWR LED (module power active).
• Terminals: 5 screw‑clamp terminals (2.5 mm² wire gauge), DC+, DC‑, GND, 2 unused.
• Mounting: 35 mm × 7.5 mm DIN rail (conductive finish, grounded for EMC); panel mounting optional.
• Dimensions: 49 mm × 133.4 mm × 39 mm; weight 0.12 kg (0.26 lbs).
• Operating Environment: 0°C to +60°C; 5–95% RH (non‑condensing); IP20 protection.
• Isolation: 250 VAC continuous (field‑to‑logic/frame ground); 1500 VAC for 1 minute (field‑to‑logic).
• Hot Insertion: Supported (replacement without system shutdown).
• Certifications: CE, UL, CSA; Class I, Div. 2, Groups A–D; Class 1 Zone 2.

Functional Characteristics

• Dual Power Role: Serves as main power (CPU/NIU carrier) or supplementary power (IC200PWB001 booster carrier) for scalable backplane capacity.
• Flexible Current Allocation: 3.3 VDC up to 1.0 A, 5 VDC adjusts to remaining capacity, matching mixed I/O loads.
• Triple Protection: Short‑circuit, overload, reverse polarity prevent damage from wiring errors or load faults.
• 10 ms Hold‑Up Time: Bridges brief input power gaps to avoid system resets during voltage sags.
• Hot Insertion: Allows replacement without system shutdown, minimizing maintenance downtime.
• EMC Compliance: DC‑ grounded to frame/earth and DIN rail reduces noise/transients for stable communication.
• VersaMax Compatibility: Works with all VersaMax I/O modules, carriers, and CPUs/NIUs, preserving system integration.
• Single PWR LED: Enables quick visual confirmation of module power status to isolate power‑related faults.
• Mechanical Flexibility: DIN rail mounting with panel option for high‑vibration environments (manufacturing, transportation).

Application Scenarios

• Industrial Automation: Assembly lines, packaging machines, material handling; main/supplementary power for CPU + 16+ I/O modules, hot insertion supports maintenance without production stoppages.
• Process Control: Chemical, water treatment, food processing; powers distributed sensor/valve I/O racks, 10 ms hold‑up time prevents resets during input voltage sags.
• Machine Control: CNC machines, textile equipment, printing presses; adds power for motion control I/O and auxiliary modules, triple protection avoids damage from motor load transients.
• Building Automation: HVAC, lighting, access control; scales power for 8+ distributed I/O racks, reverse polarity protection prevents field wiring errors from damaging backplane.
• Remote I/O Expansion: Distributed systems with 8+ I/O racks; 1.5 A total output and hot insertion enable low‑downtime remote I/O management.
• Retrofit Projects: Upgrades legacy GE PLCs (Series 90‑70, PacSystems RX7i/RX3i) to VersaMax I/O, reusing 24 VDC infrastructure while adding expanded 3.3 V power for modern I/O.
• High‑Density Installations: Factories with scattered I/O points; 1.5 A capacity reduces rack count vs. 1 A supplies, diagnostics minimize troubleshooting time.