Foxboro FCP270 P0917YZ I/A Series Field Control Processor

Description

• Connection and Expansion Capabilities
  • It can directly connect up to 32 200-series FBMs and 64 100-series FBMs without additional communication modules.
  • With the FEM100 fieldbus extension module, the number of connected 200-series FBMs can be expanded to 128, meeting the needs of large-scale industrial control scenarios.
  • It supports 100Mbps fiber-optic Ethernet and is compatible with 2Mbps or 268Kbps HDLC fieldbuses, while also supporting multiple protocols such as Modbus RTU, CANopen, and Profibus.
• Physical and Environmental Specifications
  • Its dimensions are 14.7 centimeters in length, 5.15 centimeters in width, and 11.4 centimeters in height, with a net weight of 0.6 kilograms and a shipping weight of 1.5 kilograms.
  • The operating temperature range is -40°C to +70°C, and the storage temperature range is -40°C to +85°C, adapting to extreme temperature fluctuations in industrial sites.
  • It can operate stably in an environment with 5%-95% non-condensing relative humidity and can withstand 5g peak-to-peak random vibration and 30g half-sine wave impact.

Function Features

• Dual-module Fault-tolerant Redundancy for Uninterrupted Operation

  It supports both single-module operation and dual-module fault-tolerant configuration, with integrated interconnection fault-tolerant connectors on the baseplate. When the main processor fails, the backup module automatically takes over all control tasks with an extremely short switching time. The main and backup modules maintain real-time data synchronization during operation, which completely avoids production interruptions caused by hardware failures and greatly improves the reliability of the entire control system.

• Powerful Control Capabilities and Flexible Programming

  It has a built-in universal algorithm library that covers advanced control algorithms such as PID control and feedforward control, which can meet the control needs of different continuous and discrete processes. It supports multiple programming languages including function block diagram, ladder diagram, and structured text, allowing engineers to customize control logic according to specific production processes. It can also handle various process variables such as temperature, pressure, and flow, and adjust control strategies in real time to ensure stable operation of production parameters within the set range.

• Diversified Communication and Convenient Expansion

  It supports high-speed access to the MESH control network through standard 100Mbps fiber-optic Ethernet, and realizes data interaction with the upper-level central control system. It is compatible with both 200-series and 100-series FBMs, and the flexible expansion capability through the FEM100 module enables the system to adapt to the expansion of production scale without large-scale hardware replacement. The support for multiple industrial communication protocols allows it to seamlessly connect with various on-site sensors, actuators, and other equipment, enhancing the compatibility and integration of the control system.

• Durable Structure and Easy Maintenance

  The die-cast aluminum housing is sturdy and durable, which can resist the harsh industrial environment of G3 class such as dust and vibration, and the housing installation meets CE certification standards. It supports remote configuration and maintenance; engineers can modify parameters and update programs without on-site operation. It is equipped with rich diagnostic tools that can monitor the module’s own operating status and the connection status of connected devices in real time, and quickly locate faults to shorten maintenance time.

Application Scenarios

• Oil and Gas Industry

  It is widely used in oil drilling platforms, oil refineries, and natural gas processing plants. It connects with fieldbus modules that monitor pipeline pressure, oil flow, and valve switches. It controls the speed of oil pumping equipment and the opening of pipeline valves through preset logic. The fault-tolerant configuration ensures that the control system continues to operate even in harsh marine or desert environments where equipment is prone to failure. Its anti-interference and pressure-resistant characteristics can resist the impact of drilling machinery vibration and electromagnetic interference, ensuring the safe and efficient transportation and processing of oil and gas.

• Chemical Industry

  It is deployed in chemical production lines involving reaction kettles, distillation towers, and chemical storage tanks. It collects real-time data such as temperature, pressure, and chemical concentration in the reaction process, and precisely controls the feeding speed of raw materials and the discharge flow of finished products through PID and other algorithms. When chemical production has leakage or electrical faults, its galvanic isolation and fault alarm functions can quickly send out prompts to avoid chain reactions. The expansion capability can adapt to the addition of new production lines, meeting the flexible adjustment needs of chemical production processes.

• Power Generation Industry

  It is integrated into thermal power, hydropower, and other power plants. In thermal power plants, it connects the boiler and steam turbine control systems with fieldbus modules that monitor steam temperature, pressure, and generator load. It adjusts the coal feeding amount and air supply volume in real time according to the power grid load changes to maintain stable power generation. The 100Mbps fiber-optic Ethernet ensures the rapid transmission of large amounts of operating data. The fault-tolerant design prevents power outages caused by processor failures, which is crucial for ensuring the continuous and stable operation of the power grid.

• Water and Wastewater Treatment Industry

  It is applied in urban sewage treatment plants and industrial water purification facilities. It links the central control system with field devices such as water pumps, dosing valves, and water quality sensors. It receives data such as water turbidity and pH value, and adjusts the dosage of purification agents and the operating speed of water pumps accordingly. The stable communication and precise control capabilities ensure that the treated water meets the discharge or reuse standards. Its rugged structure can adapt to the humid and dusty environment in the treatment plant, and the low-power design reduces the operation cost of the water treatment system.

• Manufacturing Industry

  It is installed in automated production lines such as automobile parts processing and electronic component assembly. It controls the operation of robotic arms, conveyor belts, and precision processing equipment, and coordinates the sequence of each production link through sequential control logic. It monitors the processing accuracy and production speed of products in real time, and triggers alarms when parameters are abnormal to avoid the production of defective products. It can be integrated with multiple types of sensors and actuators on the production line, which adapts to the flexible production needs of different products and improves the automation level and production efficiency of the factory.