ELAU MC-4/11/05/230 PacDrive™ Servo Drive

Description

Technical Specifications

Core Identification

• Model: MC-4/11/05/230 (MC-41105230)
• Product Series: ELAU PacDrive™ MC-4
• Product Type: Single-axis Servo Drive
• Manufacturer: ABB (ELAU Division)
• Form Factor: Compact, book-style design for DIN-rail or panel mounting
• Weight: Approximately 1.8 kg

Electrical Specifications

• Input Power: 3-phase AC 230 V, 50/60 Hz
• Input Current: 5 A (nominal)
• Control Power Supply: 24 V DC, 1 A
• Output Power: Up to 1.1 kW
• Output Current: 5 A (continuous), 10 A (peak, 2 seconds)
• Output Voltage: 3-phase AC 0–230 V
• Output Frequency: 0–600 Hz
• Switching Frequency: 16 kHz (adjustable)
• Control Modes: Position, speed, torque, and electronic gearing
• Positioning Resolution: Up to 1,048,576 pulses/revolution (encoder-dependent)
• Dynamic Response: Bandwidth > 500 Hz
• Command Inputs: ±10 V analog, pulse/direction, CW/CCW, SERCOS III

Communication Interfaces

• SERCOS III: Real-time motion bus for multi-axis synchronization
• Fieldbus Options: Profibus DP, CANopen, DeviceNet, EtherNet/IP
• Serial Interfaces: RS-232, RS-485 for configuration and diagnostics
• Ethernet: TCP/IP for remote monitoring and firmware updates
• Encoder Interfaces: Resolver, incremental encoder (TTL/HTL), absolute encoder (SSI/BiSS)

Environmental & Mechanical

• Operating Temperature: -20°C to +50°C
• Storage Temperature: -40°C to +85°C
• Relative Humidity: 5–95% RH, non-condensing
• Vibration Resistance: IEC 60068-2-6, 2 g, 10–2000 Hz
• Shock Resistance: IEC 60068-2-27, 15 g, 11 ms
• Protection Rating: IP20 (front panel), IP00 (terminal side)
• Mounting: DIN-rail (35 mm) or direct panel mounting
• Dimensions: 250 mm (H) × 70 mm (W) × 150 mm (D)

Certifications & Compliance

• CE Marking
• UL 508C, cUL Listed
• RoHS Directive compliance
• EMC compliance: EN 55011, EN 61800-3
• ATEX Zone 2 certification for hazardous area operation

Key Features

High-Precision Motion Control

• Implements advanced field-oriented vector control for optimal motor performance
• Delivers sub-micron positioning accuracy and exceptional dynamic response
• Supports electronic gearing and cam profiles for complex motion profiles
• Provides high-resolution encoder feedback for precise position and speed control
• Offers smooth torque control with minimal cogging and vibration

Versatile Control Capabilities

• Supports multiple control modes: position, speed, torque, and electronic gearing
• Enables seamless switching between control modes during operation
• Provides programmable limit switches and homing sequences for automated setup
• Supports master-slave synchronization for multi-axis coordinated motion
• Integrates advanced motion algorithms for complex path planning

Robust Communication Integration

• Features SERCOS III interface for high-speed, real-time multi-axis communication
• Supports a wide range of industrial fieldbuses for system integration
• Offers Ethernet connectivity for remote monitoring, diagnostics, and firmware updates
• Provides transparent communication between drive and higher-level control systems
• Supports OPC UA for standardized data exchange with SCADA systems

Comprehensive Protection Mechanisms

• Integrates overcurrent, overvoltage, and undervoltage protection
• Includes motor overtemperature and overload protection
• Provides short-circuit protection for motor phases and power supply
• Features ground fault detection and protection
• Implements safe torque off (STO) function for emergency stop applications

Industrial-Grade Reliability

• Designed for continuous 24/7 operation in harsh industrial environments
• Rugged construction withstands vibration, shock, and temperature extremes
• Fanless design for maintenance-free operation and increased reliability
• Non-volatile memory retains configuration settings during power outages
• Supports hot-swappable installation for minimal downtime during maintenance

User-Friendly Operation & Diagnostics

• Equipped with multi-color LED indicators for status and fault diagnostics
• Provides comprehensive self-diagnostics for quick fault identification
• Offers intuitive parameter configuration via keypad or software tools
• Supports real-time oscilloscope function for drive performance analysis
• Enables remote diagnostics and troubleshooting via communication interfaces

Application Scenarios

Packaging Machinery

• Form-Fill-Seal Machines: Precise control of film feeding, sealing, and cutting
• Labeling Machines: High-speed label application with accurate positioning
• Wrapping Machines: Coordinated control of wrapping and film tensioning
• Cartoning Machines: Precise motion control for carton forming and filling
• Palletizing Systems: Multi-axis synchronization for efficient pallet stacking

Printing & Converting

• Flexographic Printing: Precise register control and web tension management
• Rotogravure Printing: High-speed printing with accurate color registration
• Die Cutting Machines: Precise cutting and stripping of printed materials
• Laminating Machines: Coordinated control of lamination and material feeding
• Slitting & Rewinding: Precise speed and tension control for material processing

Automotive Manufacturing

• Assembly Lines: Robotic assembly and precision part placement
• Welding Systems: Precise motion control for welding robots
• Painting Lines: Coordinated control of painting robots and conveyor systems
• Component Testing: High-precision positioning for automated testing equipment
• Material Handling: Automated guided vehicles (AGVs) and conveyor systems

Food & Beverage Processing

• Filling Machines: Precise control of filling valves and container positioning
• Capping Machines: Accurate torque control for bottle capping operations
• Processing Equipment: Mixers, extruders, and forming machines with precise motion
• Packaging Lines: Integrated control of sorting, packaging, and palletizing
• Baking Equipment: Oven control and product handling with precise positioning

Pharmaceutical & Medical Devices

• Tablet Presses: High-precision control of tablet forming and ejection
• Filling & Sealing: Sterile filling and sealing of pharmaceutical containers
• Medical Device Assembly: Micro-assembly of medical components with sub-micron accuracy
• Packaging Lines: Blister packaging and cartoning of pharmaceutical products
• Laboratory Automation: Precision motion control for diagnostic equipment

Electronics Manufacturing

• SMT Assembly: High-speed pick-and-place machines with precise positioning
• Semiconductor Processing: Wafer handling and processing with ultra-precise motion
• PCB Assembly: Component placement and soldering with high accuracy
• Testing Equipment: Automated test handlers and probe stations
• Display Manufacturing: Precision motion control for LCD/OLED panel processing

Textile Machinery

• Weaving Machines: Precise control of warp and weft threads
• Knitting Machines: High-speed needle control for fabric production
• Spinning Machines: Precise speed and tension control for yarn production
• Dyeing & Finishing: Coordinated control of fabric processing lines
• Nonwoven Production: Integrated control of material formation and processing

Woodworking & Furniture

• CNC Routers: Multi-axis control for precise cutting and shaping
• Edge Banding Machines: Accurate control of edge band application
• Drilling & Doweling: High-precision positioning for furniture assembly
• Sawing Machines: Precise cutting of wood materials
• Sandering & Finishing: Coordinated control of sanding and finishing processes