Product Short Description

  1. Electrical Ratings:
    • Voltage Rating: 600V AC (3-phase systems)
    • Poles: 3-pole configuration
    • Current Rating:
      • Continuous Current: 150A–250A (trip-ampere adjustable, e.g., JD3250F = 250A frame)
      • Short-Circuit Rating: 65 kAIC (interrupting capacity)
    • Trip Unit: Thermal-magnetic or digital (e.g., PLT3600 series) for overload/short-circuit protection

Description

  1. Mechanical & Physical:
    • Enclosure Compatibility: NEMA 1/3R/4X (dust/weather-resistant)
    • Mounting: Fixed or draw-out installation in switchgear/MCCs
    • Terminals: Copper alloy lugs for 600V cable termination
    • Weight: ~15–20 kg (typical for 250A frame)
  2. Standards Compliance:
    • Certifications: UL 489, CSA C22.2, IEC 60947-2
    • Environmental: Operating temperature: -25°C to +60°C

Functional Features

  1. Robust Protection:
    • Adjustable Trip Settings: Fine-tune thermal/magnetic thresholds for motor/transformer loads
    • Zone-Selective Interlocking (ZSI): Coordinates with upstream/downstream breakers to minimize outage scope
  2. Operational Flexibility:
    • Interchangeable Trip Units: Upgrade to digital modules (e.g., Digitrip RMS 510) for energy monitoring
    • Accessories: Shunt trip (e.g., HFD3080L), auxiliary switches (A2X3PK), and padlock provisions
  3. Safety & Diagnostics:
    • Arc Flash Reduction: Integrated with ARMS technology to reduce incident energy
    • Status Indicators: LED alarms for trip causes (overload, short circuit)

Application Scenarios

  1. Industrial Power Distribution:
    • Motor Control Centers (MCCs): Protects 150–250HP motors in manufacturing lines (e.g., automotive robotics)
    • Transformer Protection: Primary/secondary protection for 75–500 kVA transformers ()
  2. Critical Infrastructure:
    • Oil & Gas: Pipeline pump stations (600V/250A circuits) and refinery valve networks
    • Water Treatment: Main feeder protection for 480V pump drives
  3. Renewable Energy:
    • Solar Farms: Combiner box overcurrent protection for inverters ≥150kW

Compatibility & Integration

  1. Panel Integration:
    • Compatible with Cutler Hammer Pow-R-Line switchgear (e.g., PRL2a panels)
    • Fits Eaton AN56DNO contactors for starter combinations
  2. Retrofit & Upgrades:
    • Replaces legacy Westinghouse KD/JD series breakers
    • Accepts Digitrip RMS retrofit kits (e.g., RP6A16A080) for smart grid readiness

Maintenance & Safety

  1. Installation:
    • Torque terminals to 50 lb-ft per NEC guidelines
    • Segregate from high-EMI sources (VFDs)
  2. Testing Protocols:
    • Annual: Primary injection testing (validate 65kAIC)
    • Biannual: Mechanical exercise (reduce contact oxidation)
  3. Troubleshooting:
    • False Tripping: Verify calibration of thermal trip settings
    • Contact Wear: Measure resistance (>50µΩ indicates replacement)

Certifications & Support

  • Warranty: 5-year manufacturer coverage
  • Global Service: Eaton-certified technicians (24/7 critical response)

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