Product Short Description

Its multi-segment part number decodes the precise configuration: “01” (first segment) confirms a single-channel design, “01” (second segment) specifies standard vibration velocity measurement capability, and the final “01” denotes a factory-installed 1-meter integral sensor cable—setting it apart from the baseline model. As a modular transmitter, it converts raw vibration signals from sensors into calibrated, industry-standard outputs, enabling seamless integration with control systems and monitoring platforms. Engineered to work optimally with Bently’s 3300 series proximity probes, velocity transducers, and acceleration sensors (while supporting compatible third-party devices), the module adheres to global industrial standards (IEC, UL, CSA). It features robust EMI/RFI shielding, a compact form factor for 3500 chassis integration, and reliable performance in harsh industrial environments. The pre-terminated 1-meter cable eliminates on-site wiring errors, reduces installation time, and ensures consistent signal integrity. By delivering accurate, real-time vibration data, this module enables early detection of machinery faults like bearing wear, rotor misalignment, and imbalance—critical for minimizing unplanned downtime and optimizing maintenance across power generation, oil & gas, manufacturing, and marine sectors.

Description

Technical Specifications

  • Part Number: 350005-01-01-00-00-01
  • Module Type: Single-channel vibration transmitter (analog output, signal conditioning) with integral cable
  • Primary Measurement Parameter: Vibration velocity (RMS); selectable acceleration (peak) and displacement (peak-to-peak)
  • Measurement Ranges (Configurable): Velocity: 0–50 mm/s RMS (default); 0–10/20/100 mm/s RMS (user-selectable via DIP switches)
  • Acceleration: 0–50 g peak
  • Displacement: 0–10 mm peak-to-peak
Frequency Response: Velocity: 1 Hz – 2,500 Hz (±3 dB)
Acceleration: 2 Hz – 10,000 Hz (±3 dB)
Displacement: 0.5 Hz – 500 Hz (±3 dB)
Integral Cable Specifications: Length: 1 meter (3.28 feet) – factory-terminated
Insulation: FEP (Fluorinated Ethylene Propylene) – oil, chemical, and heat resistant
Shielding: 95% coverage braided tinned copper (for EMI/RFI protection)
Connector: Bently proprietary 8-pin bayonet connector (pre-terminated, water-sealed)
Cable Rating: -40 °C to +125 °C (-40 °F to +257 °F) operating temperature; 600 V AC/DC voltage rating
Strain Relief: Molded rubber boot for cable-chassis connection stability
Input Compatibility: Proximity Probes: Bently 3300 XL (8 mm, 11 mm, 14 mm tip diameters)
Velocity Transducers: Bently 330850 (moving-coil type)
Acceleration Sensors: Bently 330851 (piezoelectric, charge/voltage mode)
Input Signal Type: Differential voltage (±10 V DC), charge (10 pC/g to 1000 pC/g), or eddy-current (proximity probe)
Output Configurations: Analog: 2x isolated 4–20 mA DC channels (1 primary, 1 redundant); 500 Ω max load per channel
Status Output: Dry contact (Form A) for sensor fault indication (1 A @ 250 V AC / 30 V DC)
Power Supply: DC Input: 24 V DC ±20% (nominal 24 V DC); isolated
Power Consumption: ≤ 3 W per module
Operating Environment: Temperature: -40 °C to +70 °C (-40 °F to +158 °F)
Humidity: 5%–95% RH (non-condensing)
Altitude: Up to 2,000 meters (6,562 feet)
Shock & Vibration: IEC 60068-2-27 (shock: 50 g, 11 ms); IEC 60068-2-6 (vibration: 10 g, 10–2000 Hz)
Mechanical Specifications: Housing: Aluminum alloy, powder-coated (IP20 front panel; IP40 when installed in 3500 chassis)
Mounting: 3500 system chassis (19-inch rack mount; 1 slot per module)
Dimensions (per module): 15.2 mm (width) x 152.4 mm (height) x 203.2 mm (depth)
Weight: 0.3 kg (0.66 lbs) including cable
Accuracy: ±0.25% of full-scale measurement (at 25 °C ±5 °C)
Resolution: 0.001 mm/s RMS (velocity mode); 0.001 g (acceleration mode); 0.001 mm (displacement mode)
EMI/RFI Immunity: Complies with IEC 61000-4-2 (ESD: ±8 kV contact, ±15 kV air), IEC 61000-4-3 (radiated: 200 V/m), IEC 61000-4-6 (conducted: 10 Vrms)
Calibration: Factory-calibrated; field recalibration via Bently 3500 Calibration Kit (P/N 350095-01)
Certifications: UL 61010-1, CSA C22.2 No. 61010-1, CE (EN 61326-1), ATEX/IECEx (optional for hazardous areas)

Function Features

  • Factory-Integrated 1-Meter Cable: The pre-terminated FEP-insulated cable reduces installation time by 40% and eliminates on-site wiring errors—critical for tight spaces in control cabinets or machinery enclosures. Braided copper shielding ensures noise-free signal transmission from sensor to module, maintaining measurement accuracy in high-electrical-noise environments.
  • Single-Channel Targeted Monitoring: The dedicated single-channel design focuses signal processing on critical machinery components (e.g., turbine bearings, pump shafts), avoiding cross-channel interference. This makes it ideal for retrofits where specific assets require enhanced vibration monitoring without system overhauls.
  • Multi-Parameter Measurement Flexibility: Users can switch between velocity, acceleration, and displacement measurements via front-panel DIP switches, adapting to diverse machinery types (e.g., velocity for pumps, acceleration for high-speed motors). This eliminates the need for multiple specialized transmitters, reducing inventory costs.
  • Dual Isolated 4–20 mA Outputs: Two independent analog outputs provide redundant signal transmission to DCS/PLC systems and monitoring software. Electrical isolation between channels prevents signal cross-talk and ensures reliable data flow even if one output circuit fails—critical for safety-critical applications.
  • Integrated Sensor Fault Detection: A dedicated dry contact output triggers alarms for sensor faults (open circuits, short circuits, signal degradation), enabling proactive troubleshooting. This feature prevents unmonitored operation of critical machinery and reduces the risk of catastrophic failures.
  • Robust EMI/RFI Shielding: Advanced shielding technology protects against electromagnetic and radio-frequency interference from nearby high-voltage equipment, variable-frequency drives, or communication systems. This ensures stable, accurate measurements in electrically harsh industrial settings.
  • Seamless 3500 System Integration: Designed to slot into Bently’s 3500 system chassis, the module works seamlessly with other 3500 components (display modules, alarm modules, communication modules). This modularity allows scalable system expansion as monitoring needs grow, without replacing existing hardware.
  • Extreme Environment Durability: -40 °C to +70 °C temperature tolerance and robust shock/vibration resistance enable reliable operation in extreme environments—from arctic oil pipelines and cold storage facilities to desert power plants and high-vibration manufacturing lines.
  • User-Friendly On-Site Operation: Front-panel DIP switches for range configuration and LED status indicators (power, signal, fault) allow on-site setup and troubleshooting without specialized software. This simplifies maintenance for technicians and reduces downtime during configuration changes.
  • Global Standard Compliance: UL, CSA, and CE certifications ensure compliance with electrical safety and EMC standards worldwide, facilitating deployment in international industrial projects. Optional ATEX/IECEx certification supports use in hazardous areas (oil rigs, chemical plants).

Application Scenarios

  • Power Generation (Gas Turbines): Installed in combined-cycle power plants to monitor gas turbine bearing vibration. The 1-meter cable connects the module (in control room chassis) to Bently 3300 XL proximity probes on turbine casings. Dual 4–20 mA outputs send data to plant DCS and safety systems, ensuring redundant monitoring of critical assets.
  • Oil & Gas (Wellhead Pumps): Deployed in onshore oil fields to monitor wellhead pump vibration. The pre-terminated cable simplifies installation in compact pump enclosures, while FEP insulation resists exposure to crude oil and drilling fluids. Sensor fault detection alerts operators to probe failures in remote well sites.
  • Petrochemical (Refinery Furnace Fans): Used to monitor vibration in refinery furnace circulation fans. The module’s wide temperature range withstands hot ambient conditions near furnaces, and the 1-meter cable reaches sensors mounted on fan housings. Multi-parameter measurement tracks velocity (normal operation) and acceleration (fan blade imbalance).
  • Manufacturing (Automotive Assembly Lines): Installed in automotive plants to monitor robotic arm and conveyor drive vibration. The compact size and 1-meter cable fit into tight machinery enclosures, while easy DIP switch configuration allows quick setup for different assembly processes. High resolution detects mechanical wear before it disrupts production.
  • Marine (Auxiliary Generators): Deployed in ship engine rooms to monitor auxiliary generator vibration. The 1-meter cable connects the module (in shipboard control cabinets) to sensors on generator housings, while the water-sealed connector resists saltwater exposure. 24 V DC power compatibility aligns with marine electrical systems.
  • Mining (Conveyor Drive Rollers): Used in coal mines to monitor conveyor drive roller vibration. The robust cable and module design withstands dust and shock, while the 1-meter length suits the close proximity of sensors to control panels in underground mining facilities. Status outputs integrate with mine safety alarm systems.
  • Renewable Energy (Solar Tracker Motors): Installed in large-scale solar farms to monitor solar tracker drive motor vibration. The 1-meter cable simplifies installation in tracker control boxes, and the module’s low power consumption aligns with solar farm energy efficiency requirements. Data from multiple modules integrates into farm SCADA systems.
  • Water Treatment (Wastewater Aerators): Deployed in municipal wastewater plants to monitor aerator motor vibration. The 1-meter cable connects the module (in plant control room) to sensors on aerator units, while the water-sealed connector resists moisture in wet treatment environments. Alerts trigger preventive maintenance to avoid aerator failures and treatment disruptions.
  • Aerospace (Test Stand Equipment): Used in aircraft engine test stands to monitor vibration during engine testing. The high accuracy ensures compliance with aerospace quality standards, while EMI/RFI shielding prevents interference from test stand instrumentation. The 1-meter cable fits within the compact test cell setup.

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