Product Short Description

Technical Specifications

  • Electrical Ratings:
    • Rated Voltage: 50 V AC/DC
    • Rated Current: 2 A per channel (max 5 A)
    • Dielectric Strength: 500 V AC
    • Wire Compatibility:
      • Solid wire: 0.2–4 mm² (24–12 AWG)
      • Stranded wire: 0.2–2.5 mm² (24–12 AWG)
  • ModuleBus Interface:
    • Distributes ModuleBus signals to adjacent I/O modules.
    • Supports PROFIBUS DP and FOUNDATION Fieldbus protocols (configuration-dependent).
  • Mechanical Design:
    • Dimensions: 64 × 170 × 58.5 mm (W × H × D)
    • Weight: 0.2 kg
    • DIN rail mounting for standard industrial cabinets.
    • IP20 protection rating (dust-resistant, indoor use).

Description

  • Environmental:
    • Operating Temperature: -20°C to +60°C (-4°F to +140°F).
    • Humidity: Up to 95% non-condensing.

Key Features

  • High-Density Termination: 16-channel layout for compact field wiring.
  • Mechanical Keying: Prevents incorrect I/O module insertion via dual keys (36 configuration options).
  • Electrical Isolation: Reduces interference between channels and modules.
  • Grounding: DIN rail locking device ensures secure electrical grounding.
  • Signal Integrity: ModuleBus distribution maintains stable data transmission.
  • Hot-Swappable: Enables online module replacement without system interruption.
  • Robust Construction: Industrial-grade materials withstand vibrations, dust, and moisture.

Functional Capabilities

  • Signal Termination: Connects analog/digital field signals (e.g., 4–20 mA, thermocouples) to I/O modules.
  • Address Generation: Automatically assigns correct addresses to I/O modules via output signal shifting.
  • Bus Distribution: Shares ModuleBus resources between I/O modules and adjacent MTUs.
  • Diagnostics: LED indicators for power and communication status (configuration-dependent).
  • Redundancy Support: Compatible with redundant power supplies and fieldbus networks.

Application Scenarios

  • Process Industries:
    • Chemical plants: Reactor temperature/pressure control.
    • Oil refineries: Pipeline flow monitoring and valve actuation.
    • Pharmaceuticals: Batch process automation and cleanroom systems.
  • Power Generation:
    • Thermal power plants: Turbine speed control and boiler management.
    • Renewable energy: Wind turbine pitch control and solar inverter monitoring.
  • Manufacturing:
    • Automotive: Robotic welding lines and assembly station control.
    • Electronics: Semiconductor fabrication and precision motion systems.
  • Water Treatment:
    • Wastewater plants: pH/turbidity sensors and pump control.
    • Desalination: Reverse osmosis membrane pressure monitoring.
  • Oil and Gas:
    • Remote wellheads: Pressure/flow transducers and emergency shutdown systems.
    • Pipeline networks: Leak detection and SCADA integration.
  • Transportation:
    • Rail systems: Signal control and train position tracking.
    • Ports: Crane automation and cargo handling systems.

Advantages

  • Scalability: Supports up to 12 I/O modules per base, with fiber-optic clustering for large-scale deployments.
  • Cost Efficiency: Reduces wiring complexity and panel space by 40% compared to traditional solutions.
  • Interoperability: Seamlessly integrates with ABB 800xA DCS, AC 800M controllers, and third-party systems via open protocols.
  • Future-Proof: Firmware updates enable protocol expansions (e.g., PROFIBUS to Ethernet/IP).
  • Safety Compliance: Meets IEC 61131-3, CENELEC, and SIL 2/3 standards for industrial automation.

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