Product Short Description

Technical Specifications

  • Electrical Ratings:
    • Rated Voltage: 50 V AC/DC
    • Rated Current: 2 A per channel (max 5 A)
    • Dielectric Strength: 500 V AC
    • Wire Compatibility:
      • Solid wire: 0.2–4 mm² (24–12 AWG)
      • Stranded wire: 0.2–2.5 mm² (24–12 AWG)
  • Communication:
    • ModuleBus interface for I/O module integration.
    • Supports PROFIBUS DP and FOUNDATION Fieldbus protocols (varies by version).

Description

  • Mechanical Design:
    • Dimensions: 64 × 170 × 58.5 mm (W × H × D)
    • Weight: 0.2 kg
    • DIN rail mounting for standard industrial cabinets.
    • IP20 protection rating (dust-resistant, indoor use).
  • Environmental:
    • Operating Temperature: -20°C to +60°C (-4°F to +140°F).
    • Humidity: Up to 95% non-condensing.

Key Features

  • Compact Design: Space-saving 16-channel layout with high-density wiring.
  • Mechanical Keying: Two keys prevent incorrect I/O module insertion, offering 36 configuration options.
  • Electrical Isolation: Reduces interference between channels and modules.
  • Grounding: DIN rail locking device for secure electrical grounding.
  • Signal Integrity: ModuleBus distribution ensures stable data transmission.
  • Hot-Swappable: Supports online module replacement without system shutdown.
  • Robust Construction: Industrial-grade materials for harsh environments (vibration, dust, moisture).

Functional Capabilities

  • Signal Termination: Connects up to 16 field signals (analog/digital) to I/O modules.
  • Address Generation: Automatically assigns correct addresses to I/O modules via output signal shifting.
  • Bus Distribution: Shares ModuleBus resources between I/O modules and adjacent MTUs.
  • Diagnostics: LED indicators for power and communication status (varies by version).
  • Redundancy Support: Compatible with redundant power supplies and fieldbus networks.

Application Scenarios

  • Process Industries:
    • Chemical plants: Temperature/pressure control in reactors.
    • Oil refineries: Pipeline monitoring and valve actuation.
    • Pharmaceuticals: Batch process automation.
  • Power Generation:
    • Thermal power plants: Turbine and boiler control.
    • Renewable energy: Wind farm grid synchronization.
  • Manufacturing:
    • Automotive: Robotic welding and assembly line control.
    • Electronics: Precision motion control for semiconductor fabrication.
  • Water Treatment:
    • Wastewater plants: pH/turbidity monitoring and pump control.
    • Desalination: Reverse osmosis system automation.
  • Oil and Gas:
    • Remote wellheads: Pressure/flow monitoring and safety shutdowns.
    • Pipeline networks: Leak detection and SCADA integration.
  • Transportation:
    • Rail systems: Signal control and train position tracking.
    • Ports: Crane automation and cargo handling.

Advantages

  • Scalability: Supports up to 12 I/O modules per base, with fiber-optic clustering for large-scale deployments.
  • Cost Efficiency: Reduces wiring complexity and panel space.
  • Interoperability: Seamlessly integrates with ABB 800xA DCS, AC 800M controllers, and third-party systems.
  • Future-Proof: Firmware updates and protocol expansions (e.g., PROFIBUS to Ethernet).
  • Safety Compliance: Meets IEC and CENELEC standards for industrial automation.

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