Product Short Description
Product Introduction
The ABB 3BHB040969R0001, designated as TPC-1582H, is a high-performance, rugged industrial touch panel computer engineered as a core operator interface for ABB’s System 800xA Distributed Control System (DCS). It integrates a high-resolution display, advanced touch technology, and powerful computing hardware into a compact, fanless design, delivering reliable human-machine interaction (HMI) for process monitoring, control, and diagnostics in demanding industrial environments. This panel serves as the primary interface for operators to visualize real-time process data, execute control commands, and manage system alarms, ensuring seamless operation across power generation, oil and gas, manufacturing, and other critical industries. Built for 24/7 operation, it combines robust construction, extensive connectivity, and advanced software integration to support complex industrial automation workflows.
Description
Technical Specifications
Core Hardware & Display
- Display Type: 15-inch XGA LCD / 15.82-inch High-Resolution LCD (1280×1024 pixels)
- Touch Technology: 5-wire resistive touchscreen / Projected Capacitive (PCAP) multi-touch
- Processor: 4th Generation Intel Core i3 (1.7 GHz) / Equivalent high-performance processor
- Memory: 4 GB DDR3L SDRAM (expandable)
- Storage: 64 GB Solid-State Drive (SSD) (expandable)
- Operating System: Windows 10 IoT Enterprise / Compatible industrial OS
- Fanless Design: Passive thermal management for silent, reliable operation
Electrical & Power
- Power Supply: 24 V DC ± 10% (industrial-grade power input)
- Power Consumption: ≤ 45 W (typical full-load operation)
- Isolation: Galvanic isolation between power and control circuits
- Overvoltage Protection: Integrated surge protection for power input
Connectivity & I/O Interfaces
- Ethernet: 1 x Gigabit Ethernet (RJ45) for high-speed network communication
- USB Ports: 2 x USB 3.0, 2 x USB 2.0 for peripheral connectivity
- Video Outputs: 1 x HDMI, 1 x VGA for dual-display support
- Serial Port: 1 x RS-232 for legacy device communication
- Expansion: PCIe / Mini PCIe slots; supports iDoor technology for fieldbus expansion (PROFIBUS, Modbus, etc.)
- Wireless: Optional WiFi / 3G / GPS modules via expansion slots
Mechanical & Physical
- Mounting: Panel mount, VESA 75×75 / 100×100 mount compatibility
- Dimensions: 360 mm × 160 mm × 25 mm / 467 mm × 290 mm × 60 mm (model-dependent)
- Weight: 0.5 kg – 5.5 kg (model-dependent)
- Enclosure: Rugged aluminum alloy chassis
- Front Panel Protection: IP65 rated (dust and water resistant)
- Terminals: Screw terminals for power and control signals
- LED Indicators: Power, status, network, and fault indicators
Environmental Ratings
- Operating Temperature: -10 °C to +55 °C
- Storage Temperature: -20 °C to +65 °C
- Humidity: 5% – 95% RH, non-condensing
- Vibration Resistance: IEC 60068-2-6 (5–150 Hz, 2 g rms)
- Shock Resistance: IEC 60068-2-27 (50 g, 11 ms)
- Altitude: Up to 2000 m (no derating)
Compliance & Certifications
- Standards: IEC 61010-1, IEC 60947-4-1, IEEE 802.3 (Ethernet)
- EMC Compliance: IEC/EN 61000-6-2 (industrial immunity), IEC/EN 61000-6-3 (industrial emissions)
- Certifications: CE, UL, CSA, FCC, RoHS compliant
Key Features
Rugged Industrial Design
- Fanless Operation: Eliminates moving parts, reduces maintenance, and enhances reliability in dusty/humid environments.
- IP65 Front Panel: Protects against dust, water splashes, and industrial contaminants, suitable for wash-down areas.
- Wide Temperature Range: Operates reliably in extreme industrial temperature conditions without performance degradation.
- Shock & Vibration Resistance: Withstands mechanical stress from industrial machinery and transportation.
- Long Service Life: Designed for 24/7 continuous operation with MTBF exceeding 100,000 hours.
Advanced Touch & Display Performance
- High-Resolution Display: Delivers crisp, clear visuals for detailed process monitoring and data visualization.
- Multi-Touch Capability: Supports intuitive gesture controls (pinch, zoom, swipe) for efficient operation.
- Anti-Glare Coating: Reduces reflections in bright industrial environments, ensuring optimal visibility.
- Fast Touch Response: Sub-10 ms response time for precise, real-time operator input.
- Wide Viewing Angle: Maintains display clarity from multiple viewing positions.
Powerful Computing & Integration
- High-Performance Processor: Handles complex HMI applications, data processing, and multi-tasking seamlessly.
- Expandable Memory & Storage: Accommodates growing application requirements and data storage needs.
- System 800xA Native Integration: Direct compatibility with ABB’s flagship DCS platform for unified process control.
- Multi-Protocol Support: Connects to PLCs, SCADA systems, and field devices via Ethernet, Modbus, PROFIBUS, etc.
- Remote Management: Built-in SusiAccess software for centralized monitoring, configuration, and firmware updates.
Extensive Connectivity & Flexibility
- Versatile I/O Portfolio: Abundant USB, Ethernet, serial, and video ports for seamless peripheral integration.
- Expansion Capabilities: iDoor technology enables easy addition of fieldbus, wireless, and I/O modules.
- Dual-Display Support: HDMI/VGA outputs allow connection to secondary monitors for expanded workspace.
- Flexible Mounting: Panel and VESA mounting options adapt to various control room and field installations.
- Hot-Swappable Components: Supports quick replacement of storage and expansion modules without full system shutdown.
Enhanced Software & Diagnostics
- Optimized HMI Software: Pre-configured for ABB System 800xA, with support for custom HMI development.
- Real-Time Data Processing: Low-latency data acquisition and visualization for critical process control.
- Comprehensive Diagnostics: Built-in monitoring of system health, temperature, and communication status.
- Fault Logging: Detailed event logging for troubleshooting and predictive maintenance.
- Firmware Upgradability: Online firmware updates ensure access to latest features and security patches.
Application Scenarios
Power Generation
- Power Plant Control Rooms: Operator interface for monitoring and controlling thermal, hydro, and gas power generation processes.
- Wind & Solar Farms: HMI for grid integration, power conversion, and renewable energy management systems.
- Substation Automation: Control interface for medium-voltage switchgear, protection relays, and SCADA systems.
- Energy Storage Systems: Monitoring and control interface for battery energy storage systems (BESS).
Oil & Gas Industry
- Refinery Control Rooms: Operator interface for distillation, cracking, and reforming processes.
- Offshore Platforms: Rugged HMI for drilling, production, and safety systems in marine environments.
- Pipeline Monitoring: Control interface for long-distance oil and gas pipeline pumping stations.
- LNG Facilities: HMI for liquefaction, regasification, and storage process control.
Manufacturing & Processing
- Chemical Plants: Operator interface for reactor control, material handling, and safety systems.
- Pharmaceutical Manufacturing: HMI for cleanroom process control and batch management.
- Food & Beverage Production: Control interface for packaging, processing, and quality assurance lines.
- Pulp & Paper Mills: Monitoring and control interface for paper machines and pulp processing.
Mining & Metals
- Mining Operations: HMI for conveyor control, ore processing, and mine safety systems.
- Steel Mills: Operator interface for rolling mills, continuous casting, and smelting processes.
- Aluminum Smelters: Control interface for electrolysis cells and casting equipment.
Water & Wastewater
- Water Treatment Plants: HMI for filtration, pumping, and disinfection process control.
- Wastewater Facilities: Operator interface for aeration, sludge treatment, and UV disinfection systems.
- Desalination Plants: Control interface for reverse osmosis and distillation processes.
Marine & Offshore
- Ship Control Rooms: HMI for vessel propulsion, navigation, and auxiliary systems.
- Dynamic Positioning: Operator interface for offshore rig and vessel thruster control.
- Port Automation: Control interface for container handling and terminal management systems.
General Industrial Automation
- Machine Building: HMI for industrial machinery, robotics, and assembly lines.
- Building Automation: Control interface for HVAC, fire safety, and energy management systems.
- Material Handling: Operator interface for conveyor systems, warehouses, and logistics automation.






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