ABB RVVP-TPE Multi-Core Shielded Flexible Control Cable

Description

Technical Specifications

Core Construction

• Conductor: Class 5 fine-stranded oxygen-free copper (OFC), compliant with IEC 60228; multi-core configurations from 2 to 24 cores
• Insulation: High-grade thermoplastic elastomer (TPE) insulation for each core; color-coded for easy identification
• Shielding: 85%+ coverage tinned copper braid shield; optional aluminum foil + copper braid double shielding for enhanced EMI protection
• Sheath: Extruded TPE outer sheath; black (RAL 9005) standard, customizable colors available

Electrical Parameters

• Rated Voltage: 300/500 V (U₀/U)
• Test Voltage: 1500 V AC (50 Hz, 5 minutes)
• Insulation Resistance: ≥ 20 MΩ/km at 20°C
• Conductor Resistance: Compliant with IEC 60228 standards for Class 5 copper conductors
• Shield Coverage: ≥ 85% for single braid; ≥ 95% for double shield configuration

Mechanical & Environmental

• Minimum Bending Radius: Fixed installation: 4 × outer diameter; Dynamic/moving installation: 7.5 × outer diameter
• Operating Temperature: Fixed: -40°C to +85°C; Dynamic: -30°C to +70°C
• Storage Temperature: -50°C to +90°C
• Oil Resistance: Excellent resistance to industrial oils, lubricants, and hydraulic fluids
• Chemical Resistance: Resistant to acids, alkalis, solvents, and industrial cleaning agents
• UV Resistance: UV-stabilized TPE sheath for outdoor and exposed installations
• Flame Retardancy: IEC 60332-1 compliant; self-extinguishing properties
• Flex Life: > 10 million bending cycles in drag chain applications (60 m/s² acceleration, < 6 m/s speed)

Dimensions & Standards

• Conductor Cross-Section: 0.12 mm² to 2.5 mm²
• Standards Compliance: IEC 60227, VDE 0281, CE, RoHS, UL 62, CSA C22.2 No. 210.2
• Certifications: CE, UL, CSA, RoHS, and industrial EMC compliance

Core Functions & Features

1. Superior Shielding Performance

• EMI/RFI Suppression: High-density copper braid shield blocks electromagnetic and radio-frequency interference, ensuring clean signal transmission in industrial environments with high electrical noise
• Double Shield Option: Aluminum foil + copper braid construction provides > 100 dB shielding effectiveness for critical signal paths
• 360° Shield Termination: Compatible with metal EMC connectors for optimal grounding and noise reduction

2. TPE Sheath Advantages

• Extreme Flexibility: Maintains flexibility at sub-zero temperatures, eliminating cracking in cold environments
• Abrasion Resistance: Outstanding resistance to mechanical wear, friction, and impact in dynamic applications
• Chemical & Oil Resistance: Protects against industrial fluids, ensuring long service life in harsh manufacturing settings
• UV & Weather Resistance: Suitable for outdoor use without additional protective conduits

3. Enhanced Mechanical Durability

• High Flex Life: Designed for millions of bending cycles in drag chains, robotic arms, and moving machinery
• Tensile Strength: Resists stretching and mechanical stress during installation and operation
• Impact Resistance: Withstands physical shocks and vibrations common in industrial environments

4. Installation & Compatibility

• Easy Termination: Compatible with standard industrial connectors, terminal blocks, and EMC cable glands
• Color-Coded Cores: Simplifies wiring and reduces installation errors
• Wide Compatibility: Works with PLCs, sensors, actuators, VFDs, and industrial control systems
• Space-Saving Design: Compact outer diameter for dense cable routing in control cabinets

Application Scenarios

• Industrial Automation & Control: PLC and DCS control wiring, sensor/actuator connections, and factory automation systems
• Machine Tools & Robotics: Drag chain cables for CNC machines, robotic arms, and automated assembly lines
• Manufacturing & Processing: Packaging machinery, material handling equipment, and conveyor systems
• Instrumentation & Measurement: Precision sensor cables, data acquisition systems, and process control instrumentation
• Food & Beverage Industry: Hygienic processing equipment, with resistance to food-grade cleaning agents
• Oil & Gas Facilities: Onshore/offshore control systems, with resistance to oil, chemicals, and harsh weather
• Mining & Construction: Heavy machinery control cables, operating in extreme temperatures and dusty environments
• Renewable Energy: Solar inverter control wiring, wind turbine pitch control systems
• Marine & Offshore: Shipboard automation, compliant with marine environmental requirements
• Retrofit Projects: Upgrading legacy PVC cables to TPE for improved durability and performance

Unique Advantages

• All-Weather Performance: Operates reliably across an extended temperature range, from -40°C to +85°C
• Long-Term Durability: TPE sheath extends cable life by 2–3 times compared to standard PVC cables in harsh environments
• Cost Efficiency: Reduces maintenance and replacement costs in high-wear applications
• EMC Compliance: Ensures compliance with industrial EMC standards, preventing signal corruption and system downtime
• Sustainable Material: TPE is a recyclable thermoplastic elastomer, supporting green industrial initiatives