Product Short Description

The ABB REF620E is a high‑performance, versatile intelligent electronic device (IED) from ABB’s Relion® 620 series, purpose‑built for comprehensive protection, control, measurement, and supervision of medium‑voltage (3 kV–36 kV) feeders in utility and industrial power distribution systemsABB. It serves as a primary protection solution for radial, looped, and meshed networks, including systems with distributed generation (DG), across isolated neutral, resistance‑earthed, compensated, and solidly‑earthed configurationseero. The REF620E integrates advanced protection algorithms, robust I/O, and high‑speed communication in a compact, withdrawable plug‑in design, enabling easy installation, commissioning, and maintenanceeero. It supports seamless integration into both legacy and modern IEC 61850‑based digital substation automation systems, making it ideal for a wide range of feeder bay applicationseero.

Description

Technical Specifications

Parameter Detail
Manufacturer ABB
Model REF620E
Product Type Medium‑Voltage Feeder Protection and Control IED
Application Voltage 3 kV–36 kV (medium‑voltage distribution)
Rated Frequency 50 Hz / 60 Hz (user‑selectable)
Auxiliary Power Supply 24–250 V DC / 110–240 V AC ±20%; 50/60 Hz
Power Consumption < 18 W (DC nominal) / < 22 W (AC nominal)
Processor High‑speed multi‑core DSP for real‑time protection and control
Analog Inputs (Conventional CT/VT) 3 phase current inputs (1 A / 5 A configurable); 1 residual current input (1 A / 5 A); 3 phase voltage inputs; 1 residual voltage input; 1 synchrocheck voltage inputeero
Analog Inputs (Sensor Version) 3 combisensor inputs (RJ‑45); 1 conventional residual current input (0.2 A / 1 A)eero
Digital Inputs 24 galvanically isolated dry‑contact inputs (standard); expandable via optional I/O moduleseero
Digital Outputs 14 configurable outputs (standard); includes heavy‑duty trip contacts and signal contacts; expandable via optional I/O moduleseero
Communication Interfaces Dual Ethernet (10/100 Mbps) with HSR/PRP redundancy; RS‑485; optional fiber optic portseero
Supported Protocols IEC 61850 Ed.1/Ed.2 (MMS, GOOSE, IEC 61850‑9‑2 LE), IEC 60870‑5‑103, Modbus RTU/TCP, DNP3, Profibus DPV1 (via converter)eero
Time Synchronization IEEE 1588 PTP V2 (< 4 µs accuracy), IRIG‑B, SNTP
HMI Large graphical LCD display; customizable single‑line diagrams (SLDs); 11 programmable LEDs; 16 configurable pushbuttons; local/remote mode switcheero
Operating Temperature -25 °C to +70 °C
Storage Temperature -40 °C to +85 °C
Relative Humidity 5–95% (non‑condensing)
Ingress Protection IP20 (terminal area), IP40 (front panel)
Mounting Withdrawable plug‑in design for 19‑inch rack or panel mounting
Dimensions 266 mm (width) × 177 mm (height) × 260 mm (depth)
Weight Approx. 5.2 kg (complete unit)
Certifications KEMA type‑test certified, CE, IEC 61000, RoHS, UL, DNV (optional)
MTBF ≥ 150,000 hours (IEC 61709 compliant)

Functional Features

Comprehensive Protection Functions

  • Overcurrent Protection: Four‑stage directional/non‑directional phase overcurrent (50/51) with definite‑time, IDMT, and instantaneous characteristics; negative‑sequence overcurrent protectioneero.
  • Earth‑Fault Protection: Multi‑frequency admittance‑based sensitive earth‑fault (SEF) protection; directional/non‑directional residual overcurrent (50N/51N); transient/intermittent earth‑fault detection; high‑impedance earth‑fault protectioneero.
  • Thermal Overload Protection: Real‑time thermal modeling for cables and overhead lines to prevent overheating and insulation degradationeero.
  • Voltage & Frequency Protection: Overvoltage (59), undervoltage (27), residual overvoltage, positive‑sequence undervoltage, negative‑sequence overvoltage; overfrequency (81O), underfrequency (81U), rate‑of‑change‑of‑frequency (ROCOF) protectioneero.
  • Arc‑Fault Protection: Three light‑sensor channels for fast arc detection in switchgear; high‑speed tripping (< 1 ms) to minimize equipment damageeero.
  • Breaker Failure Protection (CBFP): Backup tripping initiation for main breaker fault clearance failureeero.
  • Auto‑Reclosing: Configurable 1–4 shot multi‑pole auto‑reclose (79) for rapid restoration after transient faults on overhead lineseero.
  • Fault Location: Impedance‑based short‑circuit and earth‑fault location for radial and looped networkseero.
  • Phase Discontinuity Protection: Detects broken conductors and phase imbalance to protect connected loadseero.
  • Interconnection Protection: Reverse power/directional overpower, voltage vector shift, low‑voltage ride‑through (LVRT), and anti‑islanding protection for distributed generation integrationeero.
  • Busbar Protection: High‑impedance busbar protection for medium‑voltage busbarseero.
  • Capacitor Bank Protection: Overload, unbalance, and resonance protection for single‑star and double‑star connected capacitor bankseero.
  • Motor Protection: Basic motor protection (overload, stall, phase imbalance) for motor feederseero.

Control & Automation

  • Local/Remote Control: Manual and SCADA‑based control of up to 3 circuit breakers, 4 disconnectors, and 3 earthing switches via digital outputseero.
  • Configurable Logic: User‑programmable logic (PLC‑like) for custom interlocking, automation sequences, and control logiceero.
  • Setting Groups: 8 independent setting groups for quick adaptation to network operating modes (e.g., normal, maintenance, DG integration).
  • Breaker Condition Monitoring: Trip counters, wear monitoring, and maintenance alarms for predictive upkeepeero.
  • Synchro‑Check: Verifies voltage, phase angle, and frequency conditions for safe network interconnectioneero.
  • Current Circuit Supervision: Detects CT secondary circuit faults and blocks protection functions to prevent misoperationeero.

Measurement & Monitoring

  • Precision Measurements: High‑accuracy measurement of phase currents, residual current, voltages, power (active/reactive/apparent), energy, power factor, frequency, and sequence components.
  • Event & Disturbance Recording: 2,000 sequence‑of‑events (SOE) logs with millisecond‑precision timestamps; 12 analog + 64 binary channels disturbance recorder (256 cycles per record) in COMTRADE format.
  • Load Profile Recording: Records up to 12 selectable load quantities for over 1 year, supporting long‑term load analysis.
  • Self‑Supervision: Continuous internal diagnostics for hardware/software faults, with alarm generation and fault logging.
  • Role‑Based Access Control: Four‑level authentication (viewer, operator, engineer, administrator) for secure local and remote operationeero.

Communication & Integration

  • IEC 61850 Compliance: Full support for MMS, GOOSE, and process bus (IEC 61850‑9‑2 LE) for digital substation interoperability and reduced wiringeero.
  • Redundant Communication: HSR/PRP Ethernet redundancy for reliable, zero‑switchover communication in critical substationseero.
  • Plug‑and‑Play: Hot‑swap withdrawable design for easy installation, replacement, and maintenance without system shutdowneero.
  • Web‑Based HMI: Remote access via web browser for real‑time monitoring, configuration, and diagnosticseero.
  • Remote I/O Expansion: Compatible with ABB RIO600 remote I/O modules for scalable I/O capacity in large feeder configurationseero.

Reliability & Durability

  • EMC Compliance: Meets strict IEC 61000 standards for immunity to electrical noise and electromagnetic interferenceeero.
  • Galvanic Isolation: Full isolation between analog inputs, digital I/O, communication ports, and internal circuits to eliminate ground loopseero.
  • Industrial‑Grade Components: Designed for stable operation in extreme temperatures, humidity, and harsh industrial environmentseero.
  • DNV Certification: Optional DNV approval for marine and offshore applicationseero.

Application Scenarios

Utility Distribution Substations

  • Feeder Protection: Primary protection for overhead lines, cable feeders, and incoming/outgoing feeders in urban/rural distribution networksABB.
  • Compact Substations: Ideal for ring main units (RMUs), kiosk substations, and space‑constrained switchgear installationseero.
  • Meshed Networks: Directional protection for looped and meshed distribution systems with high DG penetrationeero.
  • Busbar Protection: High‑impedance busbar backup protection for medium‑voltage busbarseero.
  • Capacitor Bank Control: Protection and control for medium‑voltage capacitor banks in distribution substationseero.

Industrial Power Systems

  • Manufacturing: Protection for medium‑voltage motor feeders, conveyor systems, and process power circuits in steel, chemical, and paper industries.
  • Mining & Minerals: Reliable operation in underground and surface mine distribution networks with harsh environmental conditions.
  • Oil & Gas: Certified for refineries, petrochemical plants, and offshore platformseero.
  • Marine & Offshore: DNV‑approved protection for shipboard and offshore wind farm power systemseero.

Power Generation & Renewable Energy

  • Auxiliary Power: Protection for medium‑voltage auxiliary feeders in thermal, hydro, and renewable power plants.
  • Wind/Solar Farms: Integration into medium‑voltage collector grids for wind and solar installations; supports LVRT and anti‑islanding protection.
  • Distributed Generation: Protection for grid‑connected DG units (solar, wind, microturbines, biomass) at point of common coupling (PCC)eero.

Infrastructure & Critical Facilities

  • Water & Wastewater: Protection for pump stations and treatment plant medium‑voltage distribution systems.
  • Data Centers: Reliable feeder protection for mission‑critical power systems with zero‑tolerance for downtime.
  • Railways & Transportation: Protection for traction power distribution networks in urban rail and mass transit systems.
  • Commercial Complexes: Protection for medium‑voltage feeders in large commercial buildings, hospitals, and airports.

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