ABB RDCO-03 DDCS Communication Option Module

Description

Technical Specifications

Communication & Optical Performance

• Protocol: ABB proprietary DDCS (Drive Distributed Control System)
• Channels: 4 fiber-optic DDCS channels (CH0, CH1, CH2, CH3)
• Data Rate: 5 MBd per channel (fixed)
• Optical Components: 5 MBd fiber-optic transceivers
• Fiber Compatibility: Plastic Optical Fiber (POF)
• Channel Assignments (Standard):
  • CH0: Overriding system / Fieldbus adapter connection
  • CH1: I/O option modules / Supply unit communication
  • CH2: Master/Follower drive link
  • CH3: PC tool connection (DriveWare, for ACS800 only)
• Isolation: Galvanic isolation between all channels and drive circuitry

Electrical Characteristics

• Power Supply: +5 V DC ±10% (supplied by the drive control unit)
• Power Consumption: Max. 200 mA
• Protection: Over-voltage and short-circuit protection for communication ports

Physical & Environmental

• Dimensions: 97 mm × 38 mm × 38 mm (W × H × D)
• Weight: Approx. 0.1 kg
• Mounting: Direct plug-in to RMIO/BCU control board
• Protection Rating: IP20 (rear)
• Operating Temperature: -10 °C to +55 °C (follows ACS800 drive specifications)
• Storage Temperature: -40 °C to +85 °C
• Relative Humidity: 5%–95% RH (non-condensing)
• Vibration Resistance: Compliant with IEC 60068-2-6
• EMC Compliance: IEC 61000-4-2, IEC 61000-4-3, IEC 61000-4-4, IEC 61000-4-6; EN 50081-2, CISPR 11
• Certifications: CE, RoHS

Functional Features

High-Speed DDCS Communication

• Delivers 5 MBd data transmission for real-time drive-to-drive and drive-to-system communication.
• Enables deterministic, low-latency data exchange for precise multi-drive coordination.
• Supports full-duplex communication across all four channels for simultaneous data transfer.

Fiber-Optic Reliability

• Provides complete galvanic isolation to eliminate ground loops and electrical noise interference.
• Ensures secure, error-free communication in harsh industrial environments with high EMI.
• Supports long-distance connections using POF cables, suitable for industrial drive networks.

Flexible System Integration

• Plug-and-play design for easy installation on ACS800 RMIO and BCU control boards.
• Supports both factory pre-installation and field retrofitting for existing drive systems.
• Coated-board variant (RDCO-03C) offers enhanced protection against dust, moisture, and corrosive gases.
• Seamlessly integrates with ABB DriveWare software for drive configuration, monitoring, and diagnostics via CH3.

Master/Follower & Multi-Drive Control

• Facilitates precise speed and torque synchronization via the CH2 master/follower link.
• Enables cascaded drive control for complex multi-motor applications.
• Supports distributed I/O expansion via CH1, extending the drive’s I/O capacity remotely.

Diagnostics & Compatibility

• Built-in channel status indicators for quick troubleshooting of communication links.
• Fully compatible with all ACS800 series drive models and control units (RDCU, BCU).
• Supports firmware updates via the drive’s control system for feature enhancements.

Application Scenarios

Industrial Drive Systems

• Multi-Motor Synchronization: Paper machines, textile lines, and conveyor systems requiring precise master/follower control.
• Distributed I/O: Remote I/O modules connected to ACS800 drives for process monitoring in large factories.
• Drive Networking: Interconnection of multiple ACS800 drives in a common control network for coordinated operation.

Process Industries

• Pulp & Paper: High-speed production lines with multi-drive coordination for drying, calendaring, and winding.
• Metal Processing: Rolling mills, strip lines, and coil handling systems requiring synchronized motor control.
• Water & Wastewater: Pump stations and treatment plants with distributed drive control and remote I/O.

Material Handling & Logistics

• Conveyor Systems: Airport baggage handling, warehouse automation, and parcel sorting lines.
• Cranes & Hoists: Heavy-duty lifting equipment with multi-drive control for smooth and precise movement.
• Packaging Machinery: High-speed packaging lines with coordinated drive operation for filling, sealing, and labeling.

Specialized Industrial Applications

• Test Benches: Drive test systems with real-time data acquisition and control via PC tools.
• Marine & Offshore: Shipboard drive systems with coated-board (RDCO-03C) protection against harsh marine environments.
• Mining: Underground and surface mining equipment with robust communication in high-noise environments.