Product Short Description
Technical Specifications
- Rated Load: 2.0 kN (200 kgf)
- Overload Capacity: 500% of rated load (10 kN short-term)
- Measurement Accuracy: ±0.02% full scale (FS)
- Resolution: 0.1 N
- Response Time: ≤5 ms
- Frequency Response: 100 Hz
- Output Signal: 4-20 mA analog, RS485 digital interface
- Supply Voltage: 24V DC (±10%)
- Power Consumption: ≤1.8W
- Protection Class: IP67 (dust-tight, waterproof)
- Operating Temperature: -30°C to +70°C
- Material: Stainless steel housing with electromagnetic shielding
- Certifications: CE, RoHS, IEC 61000-4 (EMC compliance)
Description
Functional Characteristics
- High Precision: ±0.02% FS accuracy enables detection of 0.1 N force changes, critical for applications like lithium battery separator production.
- Fast Response: ≤5 ms reaction time eliminates resonance issues in traditional sensors.
- Temperature Stability: Built-in compensation maintains accuracy across -30°C to +70°C.
- Anti-Interference: Electromagnetic shielding ensures stable operation near motors or inverters.
- Self-Diagnostics: Real-time monitoring of sensor drift, circuit faults, and overloads.
- Remote Management: Supports Modbus RTU, Profibus-DP, and Ethernet protocols for PLC/DCS integration.
- Edge Computing: Onboard data preprocessing reduces main control system load.
Application Scenarios
- Paper Manufacturing:
- Monitors paper tension in wet-end processes to prevent breaks and wrinkles.
- Example: Reduced web breaks by 30% and improved coating uniformity by 20% in a paper mill.
- Textile Industry:
- Controls yarn tension within ±0.5 N to ensure uniform fabric density.
- Example: Cut yarn breakage by 60% and boosted efficiency by 15% in a textile factory.
- Packaging Systems:
- Stabilizes film tension in food packaging to prevent seal leaks.
- Example: Lowered fault rates by 40% and material waste by 25% in a beverage packaging line.
- Metal Processing:
- Regulates strip tension in cold rolling mills to avoid scratches.
- Example: Reduced strip breakage by 70% and annual downtime by 200 hours in a steel plant.
- Lithium Battery Production:
- Enables tapered tension control for 10 µm film winding without pressure marks.
- Example: Raised separator roll qualification rates from 92% to 99.5%.
- Printing Industry:
- Maintains substrate tension within ±0.1 N in gravure/flexo printing.
- Example: Cut waste from 3% to 0.5%, saving over $1M annually in a packaging printer.
Industry Applications
- Manufacturing: Automation and quality control in automotive, aerospace, and electronics.
- Energy: Wind turbine blade control and solar panel production.
- Construction: Crane and hoist systems for safe load handling.
- Logistics: Conveyor systems and robotic gripper tension monitoring.
- Chemical Processing: Thin-film and rubber belt tension measurement for safety.
Advantages
- Durability: Stainless steel construction and IP67 rating ensure a 10+ year lifespan.
- Reliability: Operates stably in extreme temperatures (-30°C to +70°C) and corrosive environments.
- Flexibility: Supports custom output signals (4-20 mA/0-10 V) and protocols (Modbus/CANopen).
- Low Maintenance: Self-diagnostic functions and dust/waterproof design reduce upkeep.
Software & Tools
- Configuration: ABB Ability™ System 800xA for parameter setup and calibration.
- Diagnostics: ABB AssetCare software for remote monitoring and firmware updates (V3.2 supports OPC UA).
- Development: MotionLib dynamic library and command sets for upper-computer applications.
Compatibility
- Integrates with ABB’s DCS, PLC, and Millmate tension control systems.
- Supports third-party devices via Modbus TCP, Profibus DP, and Ethernet/IP protocols.
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