Product Short Description

A high-performance, rack-mounted module that merges real-time signal processing and multi-protocol communication. It acts as a data concentrator, protocol gateway and DSP engine for medium to large-scale ABB automation and drive systems.

Description

Technical specifications
  • Channels – Base 8 DI / 6 DO, expandable to 142 digital or mixed I/O points via add-on slices
  • Processor – Floating-point DSP core (TI C2000 class) with 20 kHz sampling / control loop capability
  • Memory – 8 k-step flash EPROM for user program, 8 k-word RAM for data logging
  • Analog precision – 0.02 % accuracy, 12-bit resolution on analog channels
  • Power – Dual 24 V DC inputs (18–30 V), 5 W typical draw, reverse-polarity protected
  • Isolation – 2.5 kV channel-to-system, 1 kV channel-to-channel
  • Environment – –50 °C to +70 °C operating, 95 % RH non-condensing, IP65 housing option
  • Dimensions – 100 mm × 50 mm × 20 mm core board; rack module 250 mm × 210 mm × 140 mm, 6.5 kg
  • MTBF – > 100 000 h at 40 °C
Communication & protocols
  • Ethernet 10/100 Mbit – Modbus TCP, EtherNet/IP, PROFINET IRT
  • Serial – RS-232 / RS-485: Modbus RTU, proprietary ABB frames
  • Fieldbus – PROFIBUS DP-V1, CANopen, HART pass-through
  • Network redundancy – dual media, seamless switch-over < 1 ms
  • Time sync – SNTP or GPS for SOE and control loop synchronization
Functional features
  • Real-time DSP – FFT, FIR/IIR filtering, vector control algorithms executed in hardware
  • Hot-swap – online module replacement without stopping the rack
  • Self-diagnostics – LED fault map, web-based status page, SNMP traps
  • Programmability – ladder, C/C++, MATLAB-generated code; IEC 61131-3 compliant
  • Data retention – non-volatile flash; configuration survives power loss indefinitely
  • Expandability – plug-and-play extension cards for extra I/O, communication or motion axes
Typical applications
  • Petrochemical: reactor temperature/pressure cascade control, pump skid monitoring
  • Power generation: turbine excitation, generator protection, substation RTU gateway
  • Manufacturing: robot trajectory planning, high-speed packaging line coordination
  • Water & wastewater: chemical dosing loops, remote pump station telemetry
  • Building automation: HVAC optimization, energy metering, lighting control networks
Certifications
CE, RoHS, SIL 2/3 capable, ATEX II 3 G Ex nA IIC T4 for Zone 2 installations.

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