ABB NDBU-95C 64008366D DCS Star Connection Branching Unit

Description

Technical Specifications

Core Identification

• Model: NDBU-95C
• Part Number: 64008366
• Manufacturer: ABB
• Product Type: DDCS Star Connection Branching Unit
• Compatible Platforms: ABB ACS800, DCS800-S0, DCS800-EP Series Variable Frequency Drives; DDCS Distributed Drive Systems
• Form Factor: Compact module for cabinet/control panel mounting
• Net Weight: 0.45 kg
• Country of Origin: FinlandABB

Communication Specifications

• Communication Protocol: DDCS (Distributed Drives Communication System)
• Transmission Speed: 10 Mbps per port
• Number of Ports: 1 master input port, 9 slave output ports (star topology)ABB
• Interface Type: Fiber-optic (primary) with RS-485 backup option
• Transmission Distance: Up to 1,000 meters (fiber-optic); up to 100 meters (RS-485)
• Isolation Voltage: 2,500 V DC (optical isolation between ports)
• Data Integrity: Built-in error detection and correction mechanisms

Electrical Specifications

• Power Supply: 24 V DC (±10%)
• Power Consumption: < 3 W
• Input Current: ≤ 125 mA at 24 V DC
• Isolation: Full galvanic isolation between communication ports and power supply

Environmental & Mechanical

• Operating Temperature: -10°C to +55°C
• Storage Temperature: -40°C to +85°C
• Relative Humidity: 5–95% RH, non-condensing
• Vibration Resistance: IEC 60068-2-6 compliant
• Shock Resistance: IEC 60068-2-27 compliant
• Protection Rating: IP20 (for indoor cabinet installation)
• Dimensions: 150 mm (L) × 100 mm (W) × 40 mm (D)
• Mounting: DIN rail mounting or direct panel mounting

Certifications & Compliance

• CE Marking
• UL Listed
• RoHS Directive compliance
• EMC compliance: EN 55011, EN 61800-3

Key Features

High-Speed DDCS Communication

• Delivers 10 Mbps data transfer rate for real-time drive-to-drive communication
• Enables sub-millisecond synchronization between multiple drives
• Supports precise speed, torque, and position reference sharing across the network
• Facilitates coordinated motion control for multi-axis systems
• Provides deterministic communication with minimal latency

Star Topology Architecture

• Creates a centralized communication hub with 1 master and 9 slave connectionsABB
• Simplifies network wiring and installation in large drive systems
• Enables independent control of each slave drive from the master
• Supports flexible system expansion by adding slave drives to the network
• Enhances system reliability through isolated port connections

Fiber-Optic Communication Advantage

• Utilizes fiber-optic interfaces for maximum noise immunity in industrial environments
• Eliminates electrical interference and ground loop issues
• Supports long-distance communication up to 1,000 meters
• Provides complete electrical isolation between connected devices
• Ensures secure and reliable data transmission in harsh conditions

Redundant Communication Paths

• Offers dual communication media support (fiber-optic and RS-485)
• Enables automatic failover to backup communication medium
• Provides continuous operation during primary communication failure
• Enhances system availability and fault tolerance
• Supports hot-swapping of communication media without system shutdown

Plug-and-Play Integration

• Automatically detected and configured by connected ABB drives
• Requires minimal configuration for basic operation
• Supports automatic address assignment for slave drives
• Integrates seamlessly with ABB DriveWindow software for configuration
• Provides diagnostic LEDs for quick status monitoring

Robust Industrial Design

• Engineered for continuous operation in demanding industrial environments
• Features wide operating temperature range for versatile deployment
• Implements comprehensive EMC protection for reliable performance
• Constructed with high-quality components for long service life
• Backed by ABB’s global warranty and technical support

Comprehensive Diagnostics

• Provides LED indicators for power, communication status, and fault conditions
• Supports real-time monitoring of network health and port activity
• Generates detailed fault codes for quick troubleshooting
• Enables remote diagnostics via the master drive or DriveWindow software
• Supports proactive maintenance through performance monitoring

Application Scenarios

Multi-Axis Motion Control Systems

• Packaging Machinery: Synchronized control of multiple conveyors, sealing units, and labeling machines
• Printing Equipment: Coordinated control of web feeders, tensioners, and print heads
• Textile Machinery: Synchronized operation of spinning frames, looms, and winding machines
• Plastic Processing: Coordinated control of extruders, calenders, and cutting units
• Woodworking Machinery: Synchronized motion of saws, routers, and material handlers

Material Handling & Conveyor Systems

• Airport Baggage Handling: Coordinated control of multiple conveyor segments
• Logistics Sorting Systems: Synchronized operation of sorting machines and diverters
• Mining Conveyors: Coordinated control of long-distance material transport systems
• Port Cargo Handling: Synchronized operation of cranes, conveyors, and stackers
• Automotive Assembly Lines: Coordinated control of assembly line conveyors and workstations

Process Industry Applications

• Pumping Stations: Coordinated control of multiple pumps in water distribution networks
• HVAC Systems: Synchronized operation of fans, pumps, and dampers in large buildings
• Food & Beverage Processing: Coordinated control of mixing, filling, and packaging lines
• Chemical Processing: Synchronized operation of reactors, mixers, and transfer pumps
• Pharmaceutical Manufacturing: Coordinated control of sterile processing equipment

Metal Processing & Manufacturing

• Steel Rolling Mills: Coordinated control of rolling stands and material handling systems
• Aluminum Extrusion: Synchronized operation of extrusion presses and handling equipment
• Wire & Cable Manufacturing: Coordinated control of drawing, stranding, and coating lines
• Metal Forming: Synchronized operation of presses, brakes, and transfer systems
• Tube & Pipe Manufacturing: Coordinated control of welding, sizing, and cutting units

Marine & Offshore Applications

• Ship Propulsion Systems: Coordinated control of multiple thrusters and propulsion drives
• Dynamic Positioning Systems: Synchronized operation of azimuth thrusters
• Offshore Platforms: Coordinated control of pumping and compression systems
• Cargo Handling: Synchronized operation of winches, cranes, and conveyor systems
• Ballast Water Management: Coordinated control of ballast pumps and valves

Renewable Energy Systems

• Solar Tracking Systems: Coordinated control of multiple solar panel actuators
• Wind Turbine Systems: Synchronized operation of pitch control drives
• Hydroelectric Power Plants: Coordinated control of turbine governing systems
• Energy Storage Systems: Coordinated control of battery charging/discharging inverters
• Smart Grid Applications: Coordinated control of distributed energy resources

Paper & Pulp Industry

• Paper Machines: Coordinated control of forming, pressing, and drying sections
• Pulp Processing: Synchronized operation of digesters, washers, and bleaching systems
• Converting Equipment: Coordinated control of slitting, rewinding, and coating machines
• Recycling Lines: Synchronized operation of pulpers, cleaners, and screening equipment
• Finishing Lines: Coordinated control of calenders, supercalenders, and winders