Product Short Description
Product Introduction
The ABB MT-91-ARCFPA is a high‑speed, dedicated arc flash protection relay designed for medium‑ and low‑voltage switchgear and electrical distribution systems. It belongs to ABB’s Relion® protection series and complies with IEC 62271‑200 standards for arc fault safety. This device detects intense light generated by internal arc faults in switchgear cabinets via fiber‑optic sensors and triggers circuit breaker tripping within <5 ms to extinguish arcs, minimize equipment damage, and protect personnel from arc blast hazards. It supports DIN‑rail mounting, offers flexible sensor channel expansion, and integrates robust protection and communication features for reliable operation in industrial and utility environments.
Description
Technical Specifications
Core Electrical Parameters
- Auxiliary Power Supply: 24 VDC (18–30 VDC wide range)
- Power Consumption: Typical 3.5 W
- Sensor Interface: Fiber‑optic input (FP = Fiber Port); supports up to 8 sensor channels via expansion modules
- Trip Output Relays: 2 sets of NO/NC contacts; rated 250 VAC / 30 VDC, 5 A
- Typical Operating Time: <5 ms (from light detection to relay actuation)
- Isolation Voltage: Input/output/communication isolation ≥ 1000 VAC (1 minute)
- Insulation Resistance: Input/output ≥ 100 MΩ (1 minute)
Mechanical & Environmental
- Mounting: 35 mm DIN‑rail mounting
- Dimensions: 47 × 131 × 111 mm (W × H × D)
- Weight: Approx. 0.4 kg
- Operating Temperature: -25°C to +70°C
- Storage Temperature: -40°C to +85°C
- Relative Humidity: 0%–95% RH, non‑condensing
- Ingress Protection: IP20 (for internal switchgear installation)
- EMC Compliance: IEC 61000‑4 series; surge protection ≥ 2 kV
- Certifications: IEC 60255, IEC 62271‑200, CE, EMC compliance
Communication & Interfaces
- Communication Ports: Optional RS485; supports integration with upper‑level control systems
- Diagnostics Interface: Dedicated port for configuration and fault logging
- Status Indicators: LED indicators for power, sensor status, trip, and fault conditions
Key Functional Features
Ultra‑Fast Arc Detection & Tripping
- Detects arc flash light via fiber‑optic sensors with <5 ms response time, far faster than conventional overcurrent protection.
- Triggers circuit breaker tripping to limit arc energy and prevent catastrophic equipment failure and injury.
- Operates independently of current magnitude, ensuring protection for low‑level arcing faults.
Flexible Sensor Configuration
- Supports up to 8 fiber‑optic sensor channels via expansion modules, covering multiple switchgear compartments.
- Fiber‑optic sensors provide immunity to electromagnetic interference (EMI) and enable safe monitoring in high‑voltage zones.
- Sensors can be positioned at critical points (busbars, circuit breakers, cable terminations) for comprehensive coverage.
Robust Protection & Reliability
- Built‑in over‑voltage, over‑current, and short‑circuit protection for the module and connected sensors.
- Galvanic isolation between sensor inputs, power supply, and output relays eliminates ground loops and noise.
- Self‑diagnostic functions continuously monitor sensor integrity, power supply, and module health.
Easy Integration & Configuration
- DIN‑rail mount design simplifies installation in standard control cabinets.
- Configurable via dedicated software or front‑panel indicators for sensitivity and trip settings.
- Compatible with ABB and third‑party circuit breakers and switchgear systems.
- Optional RS485 communication enables remote monitoring, fault logging, and integration with SCADA systems.
Hazardous Area Compatibility
- Designed for use in industrial environments with high arc flash risk.
- Complies with strict safety standards for electrical equipment in manufacturing and utility applications.
Application Scenarios
Electrical Distribution & Switchgear
- Medium‑Voltage Switchgear: Protects main distribution panels, busbar chambers, and feeder cabinets in power substations.
- Low‑Voltage Motor Control Centers (MCC): Safeguards motor starters, variable frequency drives, and control circuits in industrial plants.
- UPS & Data Center Power Systems: Prevents arc faults in critical power distribution units, avoiding IT system downtime.
Oil & Gas Industry
- Refineries & Petrochemical Plants: Protects electrical equipment in hazardous areas with flammable gases and vapors.
- Offshore Platforms: Ensures safety in topside power distribution systems where arc flash risks are severe.
- Pipelines & Pump Stations: Safeguards control panels and motor drives in remote pumping facilities.
Manufacturing & Heavy Industry
- Steel & Metal Processing: Protects switchgear in rolling mills, smelters, and foundries with high electrical loads.
- Cement & Mining: Safeguards power distribution in crushers, mills, and conveyor systems.
- Automotive Manufacturing: Protects control cabinets in assembly lines and robotic workcells.
Power Generation & Utilities
- Thermal & Hydro Power Plants: Protects generator switchgear, auxiliary power systems, and substation equipment.
- Renewable Energy: Safeguards inverter stations and grid connection switchgear in solar and wind farms.
- Urban Power Grids: Enhances safety in distribution substations and commercial building electrical rooms.
Marine & Offshore
- Shipboard Electrical Systems: Protects main switchboards and motor control centers on vessels and drilling rigs.
- Offshore Wind Farms: Safeguards transformer and inverter cabinets in marine environments.
Infrastructure & Commercial
- Hospitals & Healthcare Facilities: Protects critical power systems for life‑support equipment.
- Data Centers & Server Rooms: Ensures uptime by preventing arc faults in power distribution units.
- Metro & Rail Transit: Safeguards traction power substations and signaling systems.






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