Product Short Description

Product Introduction

The ABB DSDO115K12 3BSE019933R1 is a complete, ready‑to‑install digital output kit engineered for ABB Advant OCS, S100 I/O, and 800xA automation platforms. It converts digital control signals from central controllers into isolated 24 VDC power outputs to drive solenoid valves, contactors, relays, indicators, and other discrete field devices. The kit includes the DSDO115A 32‑channel output board, DSTD110A connection unit, DSTK221L3 ribbon cable, and mounting hardware, enabling fast, error‑free installation in rack‑based control cabinets. It features opto‑galvanic isolation, per‑channel short‑circuit protection, and real‑time diagnostics with LED status indicators, delivering high reliability in harsh industrial environments. The module supports redundant controller architectures and is RoHS‑exempt per EU 2011/65/EU Article 2(4)(c), (e), (f), (j) for industrial control equipment, making it a core component for high‑density discrete control and process automation systemsABB.

Description

Technical Specifications

Output Configuration

  • Number of Output Channels: 32 independent digital outputs, grouped as 4 × 8 channels for diagnostics
  • Output Voltage: 24 VDC (externally powered)
  • Per‑Channel Current Rating: 0.5 A continuous
  • Per‑Channel Peak Current: 1.0 A (1 s max)
  • Total Module Current Limit: 8 A (all channels combined)
  • Output Type: Opto‑isolated solid‑state (MOSFET)
  • On/Off Response Time: < 1 ms (typical)
  • Output Polarity: Sinking (NPN)

Isolation & Protection

  • Isolation Type: Opto‑galvanic isolation between outputs and backplane
  • Isolation Voltage: 2500 V DC
  • Dielectric Test Voltage: 1500 V AC (1 minute)
  • Overcurrent Protection: Per‑channel current limiting and thermal shutdown
  • Short‑Circuit Protection: Active per channel, auto‑recovery after fault removal
  • Overvoltage Protection: Clamped to ±30 V DC
  • EMC Compliance: IEC 61000‑6‑2 (immunity, criterion B), IEC 61000‑6‑4 (emission, CISPR 11 Class A)
  • ESD Immunity: IEC 61000‑4‑2 (8 kV air, 6 kV contact)
  • Fast Transient Immunity: IEC 61000‑4‑4 (2 kV power, 1 kV I/O)
  • Overvoltage Category: II
  • Pollution Degree: 2

Power Specifications

  • Backplane Power Supply: 24 V DC (for logic and diagnostics)
  • Backplane Current Draw: 100 mA typical at 24 V DC
  • Field Power Supply: 24 V DC ±10% (external, for output loads)
  • Power Consumption: 2.5 W typical (logic only)

Physical & Mechanical Data

  • Dimensions (W × H × D): 225 mm × 22.5 mm × 324 mm (board); 240 mm × 45 mm × 340 mm (kit assembled)
  • Net Weight: 0.5 kg (kit total); 0.32 kg (DSDO115A board alone)
  • Mounting: Advant OCS / S100 I/O rack‑mounted (Eurocard format)
  • Terminals: Spring‑clamp terminals (field wiring on DSTD110A)
  • LED Indicators: Run (green), Module Fault (red), Group Channel Status (8 × green/red)
  • Ingress Protection: IP20 (front face); IP40 (connection unit)

Environmental Ratings

  • Operating Temperature: 0 °C to +60 °C
  • Storage/Transport Temperature: -40 °C to +70 °C
  • Relative Humidity: 5 % to 95 % non‑condensing (93 % at 40 °C, non‑condensing)
  • Corrosion Protection: ISA‑S71.04 G3
  • Vibration/Shock: IEC 61131‑2 compliant (5 g rms, 10 Hz–150 Hz; 30 g peak)

Certifications & Compliance

  • Safety: CE, UL 61010‑1, CSA C22.2 No. 61010‑1
  • EMC: IEC 61000‑6‑2, IEC 61000‑6‑4, CISPR 11 Class A
  • RoHS: Exempt per EU 2011/65/EU Article 2(4)(c), (e), (f), (j) (ref.: 3BSE088609)
  • WEEE: EU WEEE 2012/19/EU compliant

Kit Contents

  • 3BSE018298R1: DSDO115A Digital Output Board (32 channels)
  • 57160001‑TZ: DSTD110A Connection Unit for Digital I/O
  • 3BSC950164R30: DSTK221L3 Ribbon Cable Assembly
  • 9ADA629‑22: Torx Pan Head Screw (M3×6, 1 piece)ABB

Functional Features

  • 32 High‑Density Output Channels: Single kit delivers 32 isolated outputs, reducing rack space and wiring complexity
  • Opto‑Galvanic Isolation: 2500 V DC isolation eliminates ground loops and electrical interference between system and field
  • Per‑Channel Protection: Current limiting, short‑circuit detection, and thermal shutdown prevent module and load damage
  • Real‑Time Diagnostics: Continuous monitoring of output status, short circuits, open loops, and module health
  • LED Status Indicators: Instant visual feedback for module operation, group channel status, and fault conditions
  • Complete Installation Kit: Includes all components for immediate rack integration, reducing installation time and errors
  • Software Configurable: Channel grouping, diagnostics, and fault response set via ABB Control Builder software
  • Redundancy Support: Compatible with dual AC 800M CPUs and Advant Controller 450 for fault‑tolerant systems
  • Spring‑Clamp Terminals: Tool‑free wiring for fast installation and maintenance, minimizing downtime
  • G3 Corrosion Resistance: Coated PCB ensures reliable operation in highly corrosive industrial environments
  • RoHS Exempt: Qualifies for industrial control equipment exemption, ensuring long‑term availability for legacy systems

Application Scenarios

  • Oil & Gas: Wellhead control panels, pipeline valve actuation, refinery unit operations, and storage terminal automation
  • Chemical & Petrochemical: Reactor agitator control, solenoid valve sequencing, batch process skids, and safety interlock systems
  • Power Generation: Boiler feedwater valve control, turbine auxiliary systems, switchgear monitoring, and renewable energy plant automation
  • Pulp & Paper: Paper machine section control, chemical dosing pumps, dryer section actuators, and waste treatment systems
  • Water & Wastewater: Pump station control, valve actuation for treatment processes, and reservoir level control systems
  • Metals & Mining: Smelter furnace control, conveyor belt starters, ore processing valves, and flotation circuit automation
  • Pharmaceutical & Food/Beverage: Cleanroom process control, filling machine actuation, and sterile valve sequencing
  • Manufacturing Automation: Automotive assembly lines, packaging machinery, robotic cell control, and material handling systems
  • Building Automation: HVAC damper control, lighting systems, and access control panels (industrial grade)
  • System Retrofits: Upgrading legacy Advant OCS, MasterPiece 200, and MOD 300 systems with high‑density digital output capability

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