Product Short Description

Product Description

The ABB CI858 (3BSE018136R1) is a high-performance communication interface module engineered as a core component for ABB’s AC 800M distributed control system (DCS) and System 800xA automation platform. It acts as a dedicated bridge, establishing high-speed, reliable communication links between AC 800M controllers and ABB industrial drives, as well as special I/O units, via ABB’s proprietary DriveBus protocol.
Specifically designed for sectional drive applications—such as those in rolling mills and paper machine control systems—the CI858 ensures deterministic, low-latency data exchange for precise drive control, real-time monitoring, and seamless system coordination.

Description

Technical Specifications

Parameter Specification
Product Code 3BSE018136R1
Module Type DriveBus Communication Interface Module (Master)
Compatible System AC 800M DCS, System 800xA
Communication Protocol ABB DriveBus
Transmission Speed 8 Mbit/s
Max Connected Drives Up to 24 ABB drives per unit
Max Modules per Controller Up to 2 CI858 modules per AC 800M controller
Connection Interface Optical connector
Power Supply Powered via CEX-Bus (no external power required)
Power Consumption 24 V DC, typical 200 mA
Dimensions (W x H x D) 59 mm × 186 mm × 127.5 mm
Weight 0.7 kg
Operating Temperature +5 °C to +55 °C
Storage Temperature -40 °C to +70 °C
Relative Humidity 5%–95% non-condensing
Environmental Rating IP20 (enclosure), G3 corrosive gas resistance (ISA 71.04)
Key Features Hot Swap support, optical communication
Certifications CE, RoHS, WEEE, ABS, BV, DNV-GL, LR

Functional Features

  1. High-Speed DriveBus Communication
    • Delivers deterministic data transfer at 8 Mbit/s, ensuring ultra-low latency and precise control of connected ABB drives.
    • Optimized for sectional drive architectures, supporting synchronized operation of multiple drives in complex processes like rolling mills and paper machines.
    • Optical interface design provides superior electromagnetic interference (EMI) immunity, maintaining signal integrity in electrically noisy industrial environments.
  2. Seamless System Integration
    • Directly interfaces AC 800M controllers with ABB drives and special I/O units, eliminating the need for third-party gateways.
    • Powered by the CEX-Bus, reducing wiring complexity and installation costs by eliminating external power supplies.
    • Fully compatible with System 800xA engineering tools for intuitive configuration, commissioning, and diagnostics.
  3. Hot Swap & High Availability
    • Supports Hot Swap capability, allowing module replacement or maintenance without system shutdown, minimizing unplanned downtime.
    • Redundant controller support (up to 2 modules per controller) enables scalable drive systems and enhances overall system reliability.
  4. Industrial-Grade Reliability
    • G3 corrosion resistance ensures long-term operation in harsh environments with corrosive gases.
    • IP20 enclosure rating protects internal electronics from dust and physical contact, suitable for industrial cabinet installations.
    • Marine-grade certifications (ABS, BV, DNV-GL, LR) extend its applicability to offshore and marine automation systems.
  5. Simplified Maintenance & Diagnostics
    • Built-in status indicators provide real-time monitoring of module health, communication status, and drive activity.
    • Comprehensive diagnostic features facilitate rapid troubleshooting and proactive maintenance, reducing mean time to repair (MTTR).

Application Scenarios

The ABB CI858 (3BSE018136R1) is purpose-built for industries requiring high-precision, high-reliability drive control systems:
  • Steel & Metals: Rolling mill drive automation, continuous casting, and hot/cold rolling processes requiring synchronized multi-drive control.
  • Pulp & Paper: Paper machine sectional drive systems, including dryer sections, calendering, and winding operations.
  • Power Generation: Turbine control, pump & fan drives, and auxiliary system automation in thermal, hydro, and renewable power plants.
  • Oil & Gas: Offshore platform compressors, pipeline pumping stations, and refinery process drives.
  • Marine & Offshore: Vessel propulsion, thruster control, and deck machinery automation (supported by marine certifications).
  • Chemical & Petrochemical: Process pumps, compressors, and mixing systems requiring precise drive control.
  • Water & Wastewater: High-power pump drives, aeration systems, and desalination plant automation.

Key Advantages

  • Optimized for Sectional Drives: Tailored for rolling mills and paper machines, delivering synchronized, high-performance drive control.
  • Simplified Deployment: CEX-Bus power integration reduces installation complexity and costs.
  • Max Uptime: Hot Swap capability and redundant support ensure continuous operation.
  • Superior Signal Integrity: Optical communication and EMI immunity guarantee reliable data exchange.
  • Global Compliance: CE, RoHS, and marine certifications make it suitable for global industrial and marine applications.
  • Scalability: Supports up to 24 drives per module and 2 modules per controller, enabling flexible system expansion.

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