ABB CI854AK01 3BSE030220R1 Communication Module

Description

• Operating Temperature: -25°C to +60°C (ambient temperature, suitable for harsh industrial environments)
• Storage Temperature: -40°C to +85°C (for long-term storage without performance degradation)
• Humidity Resistance: 5% – 95% relative humidity (non-condensing, compliant with IEC 60068-2-3)
• Vibration & Shock Resistance: Vibration (5-150 Hz): 2 g (acceleration, IEC 60068-2-6); Shock: 15 g (peak acceleration, 11 ms duration, IEC 60068-2-27)
• Protection Level: IP20 (front panel); Conforms to NEMA 1 when installed in a closed control cabinet
• Communication Interfaces:
  • 2 x PROFINET IRT ports (RJ45 connectors, 100 Mbps full-duplex, supports PROFINET IRT and RT classes for real-time communication)
  • 1 x Ethernet service port (RJ45, 10/100 Mbps, for module configuration, diagnostics, and firmware updates)
  • 1 x backplane connector (for direct integration with AC 800M controller backplane, enabling high-speed internal data transfer)
• Protocol Support: PROFINET IRT (IEC 61158), PROFINET RT, TCP/IP, UDP, SNMP (for network management)
• Dimensions (W x H x D): 48.3 mm x 175 mm x 125 mm (standard 19-inch rack-mount compatible, 1U height)
• Mounting Method: 19-inch rack mounting (or DIN-rail mounting with optional adapter)
• Certifications: IEC 61010-1 (safety), IEC 61326-1 (EMC for industrial environments), UL 508 (industrial control equipment), ATEX Zone 2 (for hazardous areas, optional)

Function Features

• PROFINET IRT Real-Time Communication: Delivers isochronous real-time (IRT) data transmission with cycle times as low as 1 ms, ensuring precise synchronization of field devices (e.g., sensors, actuators, drives) and control systems for time-critical industrial processes.
• Seamless AC 800M Integration: Features a dedicated backplane connection to ABB AC 800M controllers, enabling high-speed data exchange (up to 1 Gbps) between the module and the controller without additional wiring or protocol conversion.
• Dual PROFINET Ports for Redundancy: Equipped with two independent PROFINET ports that support ring topology (PROFINET MRP – Media Redundancy Protocol), ensuring network redundancy and eliminating single points of failure to maintain continuous operation.
• Advanced Diagnostics & Monitoring: Provides real-time status monitoring of network links, device connections, and data transmission rates via ABB’s Control Builder M software. Generates detailed diagnostic logs (e.g., communication errors, port status, firmware version) for quick troubleshooting and preventive maintenance.
• Firmware Update Capability: Supports in-service firmware updates via the Ethernet service port, allowing users to upgrade module functionality without shutting down the entire control system, minimizing downtime.
• Third-Party Device Compatibility: Complies with PROFINET IRT/RT standards, enabling integration with PROFINET-certified third-party devices (e.g., Siemens, Rockwell drives, Phoenix Contact I/O modules) to expand system flexibility.
• Security Functions: Includes access control for configuration settings (password protection) and supports PROFINET’s built-in security mechanisms to prevent unauthorized access to network data or module settings.
• Wide Environmental Tolerance: Designed to withstand extreme temperatures, vibration, and electromagnetic interference (EMI), ensuring stable performance in harsh industrial settings such as refineries, power plants, and manufacturing facilities.

Application Scenarios

• Process Industry (Petrochemical, Chemical): Deployed in petrochemical refineries and chemical plants to connect AC 800M DCS with PROFINET-enabled field devices (e.g., flow meters, pressure transmitters, control valves). Ensures real-time data transmission for process control (e.g., batch processing, continuous mixing) and compliance with safety standards (e.g., SIL 2).
• Power Generation (Thermal, Hydro, Renewable): Used in power plants to integrate AC 800M controllers with turbine control systems, generator exciters, and grid connection devices via PROFINET IRT. Enables precise synchronization of power generation processes and real-time monitoring of critical parameters (e.g., turbine speed, voltage, current).
• Manufacturing (Automotive, Heavy Industry): Applied in automotive assembly lines and heavy machinery manufacturing to connect AC 800M DCS with PROFINET-enabled robots, conveyor systems, and quality inspection devices. Supports high-speed, synchronized operation of production lines to improve throughput and product quality.
• Water & Wastewater Treatment: Integrated into water treatment plants to link AC 800M controllers with PROFINET-based pumps, aeration systems, and chemical dosing units. Ensures real-time control of treatment processes (e.g., sedimentation, disinfection) and efficient monitoring of water quality metrics.
• Marine & Offshore Automation: Used in marine vessels (e.g., cargo ships, offshore platforms) to connect AC 800M-based control systems with propulsion systems, navigation equipment, and safety devices. Withstands harsh marine environments (temperature fluctuations, vibration) and ensures reliable communication for vessel operation.
• Food & Beverage Processing: Deployed in food and beverage plants to connect AC 800M DCS with PROFINET-enabled filling machines, packaging equipment, and temperature controllers. Supports hygienic operation and real-time data tracking for compliance with food safety regulations (e.g., FDA, EU 10/2011).