ABB CI854AK01 3BHE024747R0101 Communication Interface Module

Product Short Description

Technical Specifications:

Communication Protocols: Supports multiple industrial communication protocols, including Profinet IRT (Isochronous Real-Time), Ethernet/IP, and Modbus TCP, to adapt to diverse device connection requirements.
Network Ports: Equipped with 2 x RJ45 Ethernet ports (10/100/1000 Mbps) for high-speed data transmission, supporting full-duplex communication and network redundancy.
Operating Voltage: Operates on a 24V DC power supply (tolerance: ±10%), with a typical power consumption of ≤15W under full load.
Operating Temperature Range: -20°C to +60°C, ensuring stable operation in extreme industrial temperature conditions.
Protection Level: Complies with IP20 (module itself) when installed in a standard ABB DCS cabinet, providing protection against dust and accidental finger contact.
Response Time: Real-time data transmission response time ≤1ms for Profinet IRT, meeting high-precision industrial control requirements.
Mechanical Dimensions: Standard 19-inch rack-mount design, with dimensions (H x W x D) approximately 130mm x 483mm x 220mm, compatible with ABB Symphony Plus cabinet systems.

Functional Features:

Multi-Protocol Compatibility: Supports Profinet IRT, Ethernet/IP, and Modbus TCP simultaneously, eliminating the need for additional protocol conversion modules and reducing system complexity.
Network Redundancy: Built-in dual Ethernet ports for network redundancy (e.g., ring topology), ensuring uninterrupted data communication even if one network path fails.
High-Speed Data Transmission: 1000 Mbps Gigabit Ethernet support enables large-volume data exchange between DCS controllers and external devices (e.g., PLCs, HMIs, SCADAs).
Seamless DCS Integration: Fully integrated with ABB Symphony Plus DCS, supporting automatic device recognition and configuration via ABB’s Control Builder M software, simplifying system setup.
Diagnostic Capabilities: Equipped with built-in self-diagnostic functions, including port status monitoring, protocol error detection, and power supply monitoring, with status indicators (LEDs) for quick fault identification and troubleshooting.
Industrial Durability: Designed to meet IEC 61000-6-2 (EMC immunity) and IEC 60068-2 (environmental testing) standards, resisting electromagnetic interference (EMI) and vibration in harsh industrial sites.
Hot-Swappable Design: Supports hot swapping when installed in ABB Symphony Plus cabinets, allowing module replacement without shutting down the DCS, minimizing production downtime.

Application Scenarios:

Power Generation Industry: Used in thermal power plants, wind farms, and solar power plants to connect DCS controllers with turbine control systems, generator protection relays, and SCADA systems for real-time monitoring and control.
Oil and Gas Industry: Deployed in offshore platforms, refineries, and natural gas processing plants to enable data exchange between DCS and pipeline flow meters, pressure sensors, and safety interlock systems.
Chemical and Petrochemical Industry: Integrated into chemical plants to connect DCS with reactor control units, batch process controllers, and HMI workstations, ensuring precise control of chemical reactions and production processes.
Metallurgical Industry: Applied in steel mills and aluminum smelters to link DCS with rolling mill control systems, furnace temperature controllers, and material handling equipment (e.g., conveyors) for automated production line management.
Water and Wastewater Treatment: Used in sewage treatment plants and water supply facilities to connect DCS with pump control units, water level sensors, and disinfection system controllers, optimizing water treatment processes.
Manufacturing Industry: Utilized in automotive, electronics, and heavy machinery manufacturing plants to integrate DCS with robotic arms, assembly line PLCs, and quality inspection devices, enabling smart factory automation.